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What failures occur during installation and commissioning of electromagnetic flow meter?

In the electromagnetic flowmeter installation and debugging stage there will be some failures, below, we will understand the specific causes of the failure at this stage and their elimination methods.

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Failure caused by incorrect installation

The incorrect installation position of the electromagnetic flowmeter may cause the fluid to enter the atmosphere and cause the measuring tube to be not full, so the sensor is installed vertically as far as possible during the installation, so that the measured medium flows through the flowmeter from below to above, such as the flowmeter must be installed horizontally, it should be ensured that the axis of the electrode and the ground are parallel. Whether horizontal or vertical installation is used, bypasses and valves should be provided at both ends of the sensor to facilitate the maintenance of the electromagnetic flowmeter. It is necessary to install the regulating valve to the downstream of the flow meter and the pump source to the upstream of the flow meter to ensure the measurement accuracy of the flow meter.

Fault caused by environmental factors

When there is large motor magnetic field interference, space strong electromagnetic wave interference and pipeline stray current interference in the environment, it will cause the failure of the electromagnetic flowmeter, so the existence of these interfering factors should be avoided in the installation site. Space electromagnetic wave interference is generally introduced by the signal cable, so it is necessary to use single or multi-layer shielding to avoid the introduction of the interference signal. In order to avoid interference caused by stray current, it is necessary to carry out good grounding protection, and insulate it from the flow sensor and pipe. At the same time, attention should be paid to avoid violent vibration and the existence of strong AC and DC magnetic fields in the installation site.

Measuring faults caused by the medium

If there is a uniform distribution of tiny bubbles in the liquid to be measured, the normal operation of the electromagnetic flowmeter usually does not affect, but when the bubble increases to a certain extent, it will cause fluctuations in the output of the flowmeter, if the bubble increases enough to cover the entire electrode surface, the bubble flow through the electrode loop will produce an instant short circuit, resulting in greater signal fluctuations. When measuring mixed media, if the measurement is not fully mixed and uniform, it will cause fluctuations in the output signal, so pay attention to the mixing situation when measuring the mixed media.

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    More Electromagnetic Flow Meter

    Electromagnetic flowmeter is a speed meter to measure the volume flow of conductive media. While carrying out on-site monitoring and display, it can output standard current signals for recording, adjustment and control, realizing automatic control of detection, and realizing long-distance transmission of signals. It can be widely used in water, chemical, coal, environmental protection, textile, metallurgy, paper and other industries in the flow measurement of conductive liquid. The structure of the instrument has one type and one type.

    Performance Technical parameter
    Size DN3-DN3000mm
    Nominal Pressure 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
    Accuracy +/-0.5%(Standard)     +/-0.3% or +/-0.2%(Optional)
    Liner PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
    Electrode SUS316L, Hastelloy B, Hastelloy C       Titanium, Tantalum, Platinium-iridium
    Structure Type Integral type, remote type, submersible type, ex-proof type
    Medium Temperature -20~+60 degC(Integral type)
    Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
    Remote type(PTFE/PFA/FEP) -10~+160degC
    Ambient Temperature -20~+60deg C
    Ambient Humidity 5-100%RH(relative humidity)
    Measuring Range Max 15m/s
    Conductivity >5us/cm
    Protection Class IP65(Standard); IP68(Optional for remote type)
    Process Connection Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
    Output Signal 4-20mA/Pulse
    Communication RS485(Standard), HART(Optional),GPRS/GSM (Optional)
    Power Supply AC220V (can be used for AC85-250V)
    DC24V (can be used for DC20-36V)
    DC12V (optional), Battery Powered 3.6V (optional)
    Power Consumption <20W Alarm Upper Limit Alarm / Lower Limit Alarm Self-diagnosis Empty Pipe Alarm, Exciting Alarm Explosion Proof ATEX