What are the technical advantages of thermal gas mass flow meters?

The thermal gas mass flowmeter is an instrument that uses the principle of heat conduction to measure flow. The instrument adopts constant temperature difference method for gas mass flow sensor part consists of two reference platinum resistance temperature sensors. Using a bridge loop, one sensor measures the flow temperature and the other maintains a constant temperature difference above the fluid temperature, allowing flow measurement under high temperature and high pressure conditions.

Thermal gas mass flowmeter as a gas flowmeter, the application is very wide, today we specifically understand the use of thermal gas mass flowmeter:

The application of thermal gas mass flow meter in various industries

Due to the continuous development of thermal gas mass flow meter is based on the principle of thermal diffusion, that is, the use of fluid flow through the heated object, the heated object of the heat dissipation of how much with the fluid flow rate into a certain proportional relationship. Specifically, the flow meter’s sensor has two standard and the RTD, has been used as a heat source, has been used to measure the fluid temperature, the fluid flows through, the heat loss of the heat source and the size of the flow into a non-linear relationship, the thermal gas mass flowmeter can be converted into a measurement of this relationship to measure the flow rate of the signal of the linear output.

The origin of the thermal gas mass flowmeter is from the hot wire anemometer. The temperature of the platinum heating wire has a proportional relationship with the change in the flow rate of the fluid: the faster the flow rate, the more heat is taken away.

The thermal gas mass flowmeter is designed based on the principle of thermal diffusion. The meter uses constant temperature difference method to measure the gas accurately. It has the advantages of small size, high digitization, easy installation, accurate measurement and so on. Thermal gas flowmeter technical advantages:

The thermal gas mass flowmeter is an instrument for measuring fluid flow by using the principle of heat conduction. The instrument uses constant temperature difference method to accurately measure the gas mass flow.

The reason why the thermal gas mass flowmeter is so popular is mainly due to its many advantages and wide application scenarios. Here’s a breakdown of why it’s popular:

The thermal gas mass flowmeter is an instrument that uses the principle of heat conduction to measure fluid flow. The instrument uses the constant temperature difference method to measure the gas flow accurately. It has the advantages of small size, high digitization, easy installation and accurate measurement. Today we are mainly to talk about the thermal gas mass flowmeter in the installation process need to pay attention to what are?

What are the advantages and precautions of the thermal gas mass flowmeter

Check Power Supply: Ensure that the flowmeter is receiving power from the power supply source. Verify that the power supply is operational, and check the connections between the flowmeter and the power source. If necessary, measure the voltage at the flowmeter terminals to confirm proper power supply.

Thermal gas mass flowmeter is a high-end gas measuring instrument, with many advantages, wide range ratio, plug-in connection mode can be selected when large diameter, convenient for subsequent disassembly and maintenance, various power supply modes, 24V or 220V can be used, ground pipe local display, high altitude pipe separate display, etc. However, thermal gas mass flowmeters are not suitable for all occasions.

The unique temperature difference measurement method of the hot gas mass flowmeter overcomes the great zero drift caused by water, oil and impurities in the gas when measuring the gas flow by the hot gas mass flowmeter based on the principle of constant temperature difference.

The thermal gas mass flowmeter is used for the measurement of a single component of gas or a fixed proportion of mixed gas, and has been widely used in petroleum, chemical, semiconductor, medical instruments, biological engineering, combustion control, gas distribution, environmental monitoring, precision instruments, scientific research, metrology, food, metallurgy, aerospace and other fields.

When applying a thermal mass flowmeter, several key points need to be considered to ensure accurate and reliable measurement. Here are some important factors to pay attention to:

Common faults encountered with thermal mass flowmeters can disrupt their accurate measurement capabilities. Here are some typical issues along with potential solutions:

The thermal gas flowmeter has many remarkable characteristics, which make it widely used in the field of gas flow measurement. The following are the main features of thermal gas flowmeters:

Thermal gas mass flow meter is used to measure and control the gas mass flow meter, different from other gas flow meters, do not need to carry out pressure and temperature correction, directly measure the gas mass flow.

The thermal mass flowmeter is a flow meter based on the principle of thermal diffusion. The device uses the constant temperature difference method to measure the gas accurately. It has the advantages of small size, high digitization, easy installation, accurate measurement and so on.

Measuring medium: Various gases (except acetylene gas)
Pipe diameter range: DN10-2000mm
Accuracy Degree: ±1～2.5%
Pipe material: Carbon steel, stainless steel, plastic, etc

1. Principle of thermal gas mass flowmeter

Thermal gas mass flowmeter The thermal distributed flowmeter uses the flow fluid to transfer heat to change the heat conduction distribution effect of measuring the temperature distribution of the tube wall. 2) King’s Law using the heat dissipation (cooling) effect. And because the structure of the detection element extends into the measuring tube, also known as immersion or intrusion type. Some instruments that are inserted from outside the tube into the process tube when in use are called plug-in.

The thermal gas mass flowmeter is particularly widely used and can measure all gases except acetylene, so it is increasingly trusted by users. Many users will encounter some small problems in use, such as:

How to improve the accuracy of thermal gas mass flow meter?

In order to solve the problem of leakage caused by poor measurement accuracy or inability to measure below the lower limit of the instrument, a new type of thermal gas mass flowmeter is developed based on the theory of forced convection heat transfer and the principle of hot wire anemometer. The sensitivity of the instrument is greatly improved and the dead zone of the instrument is reduced by using microfilament structure in the sensitive element and the velocity measuring heating element.

Thermal gas mass flowmeter based on the principle of thermal diffusion, using constant temperature difference method designed, is a gas measurement instrument.

The selection of flue gas flowmeter is a complicated but critical process, which is directly related to the accuracy of measurement results and the reliability of equipment. Here are some of the main factors to consider in the selection process:

The thermal gas flowmeter adopts the principle of thermal diffusion, and the thermal diffusion technology is a technology with excellent performance and high reliability under harsh conditions. Typical sensing elements of thermal gas mass flowmeters include two thermal resistors (PT100), one is a speed sensor and one is a temperature sensor that automatically compensates for changes in gas temperature.

When selecting a thermal mass flowmeter, several important factors should be taken into consideration to ensure it meets the requirements of the application and provides accurate and reliable measurements. Here are key points to pay attention to:

When selecting a thermal mass flowmeter, several important factors should be taken into consideration to ensure it meets the requirements of the application and provides accurate and reliable measurements. Here are key points to pay attention to:

At the heart of a thermal mass flow meter is a sensor that heats up a portion of the gas stream while monitoring the temperature difference between the heated and unheated sections. As the gas flows over the heated sensor, it carries away heat, and the temperature difference provides a direct measurement of the mass flow rate. The beauty of this method lies in its ability to provide accurate readings across a wide range of flow rates, from low to high velocities, ensuring versatility and reliability in various industrial settings.

Structural form: plug-in pipelined
Measuring medium: All gases (except acetylene)
Pipe diameter range: Caliber DN32 or higher DN10～DN2000mm
Velocity range: 0.1～120Nm/s
Precision: ±1～2.5%
Operating temperature: Sensor：-40℃～+220℃
convertor：-20℃～+45℃
Working pressure: Medium pressure≤2.5Mpa
Medium pressure≤4.0Mpa
Power supply: DC24V or AC220V≤18W

One of the key advantages of thermal mass flow meters is their quick response time, enabling real-time monitoring and control of gas flow in dynamic processes. Moreover, these meters are known for their low pressure drop, minimizing energy consumption and preserving the efficiency of the overall system. With no moving parts, thermal mass flow meters also offer low maintenance requirements, reducing downtime and operational costs for industries relying on precise gas flow measurements.

Response speed: 1s
Output signal: 4-20mA (Photoelectric isolation, large load 500Ω)、
pulse、RS-485 (photoelectric isolation)、HART agreement
Alarm: 1-2 relay normally open contact、10A/220V/AC、*/30V/DC
Type of supply: Separate structure, integrated structure
Pipe material: Carbon steel, stainless steel, plastic, etc
Field display: Four lines of Chinese liquid crystal display
Display content: Mass flow, standard volume flow, cumulative flow, standard time, cumulative running time, standard flow rate, etc
Protection grade: IP65
Sensor material: Stainless steel Stainless steel, carbon steel