Thermal gas mass flow meters have those technical advantages

The thermal gas mass flowmeter uses the principle of thermal diffusion, and its working principle determines the change of the measured medium gas with the temperature and pressure, which affects the data change of the measured results.

Thermal gas mass flowmeter is the use of fluid flowing through the pipe heated by an external heat source when the temperature field changes, is a high-sensitivity, high-precision gas measurement instrument, in the gas flow measurement conditions, good stability, used for gas process control and gas flow measurement one of the most used instruments.

At the heart of a thermal mass flow meter is a sensor that heats up a portion of the gas stream while monitoring the temperature difference between the heated and unheated sections. As the gas flows over the heated sensor, it carries away heat, and the temperature difference provides a direct measurement of the mass flow rate. The beauty of this method lies in its ability to provide accurate readings across a wide range of flow rates, from low to high velocities, ensuring versatility and reliability in various industrial settings.

Structural form: plug-in pipelined
Measuring medium: All gases (except acetylene)
Pipe diameter range: Caliber DN32 or higher DN10～DN2000mm
Velocity range: 0.1～120Nm/s
Precision: ±1～2.5%
Operating temperature: Sensor：-40℃～+220℃
convertor：-20℃～+45℃
Working pressure: Medium pressure≤2.5Mpa
Medium pressure≤4.0Mpa
Power supply: DC24V or AC220V≤18W

The thermal gas mass flowmeter is an instrument for measuring fluid flow by using the principle of heat conduction. The instrument uses constant temperature difference method to accurately measure the gas mass flow. The most important thing is that the range ratio of this flowmeter is very wide, which greatly meets the measurement needs of the owner.

Thermal mass flowmeters are known for their ability to provide accurate and reliable measurements of fluid flow rates, regardless of changes in pressure and temperature. This resilience to pressure and temperature variations is due to the operating principle of thermal mass flowmeters and their design features. Here’s why thermal mass flowmeters are not significantly affected by changes in pressure and temperature:

The correct use of gas flowmeters is the key to ensure accurate and reliable measurement results. The following is the correct use of gas flowmeters:

The thermal gas mass flowmeter is an instrument for measuring fluid flow by using the principle of heat conduction. The instrument uses constant temperature difference method to accurately measure the gas mass flow.

The thermal gas mass flowmeter is an instrument for measuring fluid flow by using the principle of heat conduction. The instrument uses constant temperature difference method to accurately measure the gas mass flow.

When selecting a thermal mass flowmeter, several important factors should be taken into consideration to ensure it meets the requirements of the application and provides accurate and reliable measurements. Here are key points to pay attention to:

Like the flue gas, this medium has a higher temperature, contains more impurities such as solid dust, the general application of large caliber, flow rate range is relatively wide, so the measurement is more difficult, so in the selection and use of flue gas flow timing should pay attention to the characteristics of the power plant flue wind speed, pay attention to the principle of choosing sensors, It is also necessary to pay attention to the wear resistance, corrosion resistance, dirt resistance and high temperature resistance of the sensor, and select the appropriate measurement position to ensure the measurement accuracy.

The application of thermal gas mass flow meter in various industries

The reason why the thermal gas mass flowmeter is so popular is mainly due to its many advantages and wide application scenarios. Here’s a breakdown of why it’s popular:

Thermal gas mass flowmeter adopts the principle of thermal diffusion, and thermal diffusion technology is a technology with excellent performance and high reliability under harsh conditions.

At present, oxygen generator in the production process will be affected by external influences, more and more enterprises for fine management, energy consumption, cost accounting and other requirements for the loss of this part of the oxygen measurement.

1. Principle of thermal gas mass flowmeter

Thermal gas mass flowmeter The thermal distributed flowmeter uses the flow fluid to transfer heat to change the heat conduction distribution effect of measuring the temperature distribution of the tube wall. 2) King’s Law using the heat dissipation (cooling) effect. And because the structure of the detection element extends into the measuring tube, also known as immersion or intrusion type. Some instruments that are inserted from outside the tube into the process tube when in use are called plug-in.

The thermal mass flowmeter is a flow meter based on the principle of thermal diffusion. The device uses the constant temperature difference method to measure the gas accurately. It has the advantages of small size, high digitization, easy installation, accurate measurement and so on.

Measuring medium: Various gases (except acetylene gas)
Pipe diameter range: DN10-2000mm
Accuracy Degree: ±1～2.5%
Pipe material: Carbon steel, stainless steel, plastic, etc

Thermal gas mass flowmeter can be used to measure any gas that does not contain condensed liquid in various shapes and materials (such as round pipe, square pipe, rectangular pipe, etc., diameter from 8mm-10000mm or larger, all kinds of metal, plastic, cement material), it does not need temperature and pressure compensation, directly measure the mass flow of fluid.

The thermal gas flowmeter adopts the principle of thermal diffusion, and the thermal diffusion technology is a technology with excellent performance and high reliability under harsh conditions. Typical sensing elements of thermal gas mass flowmeters include two thermal resistors (PT100), one is a speed sensor and one is a temperature sensor that automatically compensates for changes in gas temperature.

Choosing the correct installation direction for a thermal gas mass flowmeter is essential for optimal performance and accurate measurement. The installation direction should be determined based on factors such as the flow profile, flow conditions, and manufacturer recommendations. Here are some guidelines to help you choose the appropriate installation direction for a thermal gas mass flowmeter:

The thermal gas mass flowmeter is an instrument that uses the principle of heat conduction to measure flow. The instrument uses the constant temperature difference method to accurately measure the gas mass flow rate. It has the advantages of small size, high digitization, easy installation, accurate measurement and so on.

Installing and debugging a thermal mass flowmeter correctly in the early stages is crucial to ensure accurate and reliable measurements. Here are some precautions to take during installation and debugging:

Common faults encountered with thermal mass flowmeters can disrupt their accurate measurement capabilities. Here are some typical issues along with potential solutions:

Thermal gas mass flowmeters are a type of mass flowmeter specifically designed for measuring the flow rate of gases, while mass flowmeters, in a broader sense, can measure the flow rate of both gases and liquids. Here are some key differences between thermal gas mass flowmeters and other types of mass flowmeters:

The thermal gas flowmeter has many remarkable characteristics, which make it widely used in the field of gas flow measurement. The following are the main features of thermal gas flowmeters:

Direct measurement of gas mass, without temperature, pressure compensation of gas flow measurement instrument, it represents the development trend of gas flow measurement. The thermal mass flowmeter sensor part is composed of two reference platinum resistance temperature sensors, using a bridge loop, one sensor measures the fluid temperature, and the other sensor is a heating element, maintaining a constant temperature difference higher than the fluid temperature, that is, when the gas flows through the heating element, the heat is taken away, and the heat is proportional to the flow rate of the gas and the density of the gas. To maintain a fixed temperature difference between the two temperature sensors requires the circuit to provide more power to the heating element, and the amount of output power in the circuit is related to the mass of the fluid, thus measuring the flow rate.

Measuring medium: Various gases (except acetylene gas)
Pipe diameter range: DN10-2000mm
Accuracy Degree: ±1～2.5%
Pipe material: Carbon steel, stainless steel, plastic, etc

The thermal mass flowmeter is an device for measuring gas flow by using the principle of thermal diffusion. The sensor consists of two reference thermal resistors (RTDS). One is the speed sensor RH, and the other is the temperature sensor RMG, which measures the temperature change of the gas. When the two RTDS are placed in the measured gas, one sensor RH is heated and the other sensor RMG is used to sense the measured gas temperature. As the gas flow rate increases, the airflow carries away more heat, and the temperature of the sensor RH drops.

Measuring medium: Various gases (except acetylene gas)
Pipe diameter range: DN10-2000mm
Accuracy Degree: ±1～2.5%
Pipe material: Carbon steel, stainless steel, plastic, etc

The data show that in the flow measurement failure probability, the improper selection of flowmeter accounts for about 70%, and the quality of flowmeter products or other reasons account for 30%, which shows how important the selection of flow measurement is.

In practical applications, thermal mass flowmeters require careful attention to various factors to ensure accurate and reliable measurement of fluid flow rates. Here are some key considerations for the practical application of thermal mass flowmeters:

One of the key advantages of thermal mass flow meters is their quick response time, enabling real-time monitoring and control of gas flow in dynamic processes. Moreover, these meters are known for their low pressure drop, minimizing energy consumption and preserving the efficiency of the overall system. With no moving parts, thermal mass flow meters also offer low maintenance requirements, reducing downtime and operational costs for industries relying on precise gas flow measurements.

Response speed: 1s
Output signal: 4-20mA (Photoelectric isolation, large load 500Ω)、
pulse、RS-485 (photoelectric isolation)、HART agreement
Alarm: 1-2 relay normally open contact、10A/220V/AC、*/30V/DC
Type of supply: Separate structure, integrated structure
Pipe material: Carbon steel, stainless steel, plastic, etc
Field display: Four lines of Chinese liquid crystal display
Display content: Mass flow, standard volume flow, cumulative flow, standard time, cumulative running time, standard flow rate, etc
Protection grade: IP65
Sensor material: Stainless steel Stainless steel, carbon steel

Thermal gas mass flowmeter due to its various advantages and characteristics, now has been widely used in various industries flow measurement, in the actual measurement of thermal gas flow meter technical advantages are more and more obvious, the following we on the thermal gas mass flowmeter application occasions and some of their own technical advantages do some introduction, hope to be useful to you: