The basic fault treatment method of intelligent electromagnetic flowmeter for sewage

Intelligent electromagnetic flowmeters are mainly used to measure the volume flow of conductive liquid and slurry in closed pipelines, including acid, alkali, salt and other highly corrosive liquids.

As a measuring device with simple structure, sensitive response and not affected by physical properties such as temperature and viscosity of the measured medium, electromagnetic flowmeter has been widely used in the water supply industry, and has obtained good results.

Electromagnetic flow meters offer several advantages, making them a popular choice in various industrial applications. Here are some of the key advantages of electromagnetic flow meters:

The electromagnetic flow meter consists of a non-conductive pipe lined with a conductive material, typically made of metal. The meter contains coils or electrodes positioned opposite each other on the pipe’s inner walls. A magnetic field is then generated by passing a current through these coils, creating a measurable voltage across the fluid. The induced voltage, or EMF, is directly proportional to the fluid’s velocity, allowing the flow meter to accurately determine the flow rate. Importantly, this principle remains effective regardless of the fluid’s conductivity, making electromagnetic flow meters suitable for a wide range of applications, including water, wastewater, and various industrial processes.

When measuring waste acid using an electromagnetic flowmeter, it’s crucial to choose electrodes that are suitable for the corrosive nature of the acid and that can withstand the specific conditions of the application. Common electrode materials for electromagnetic flowmeters used in corrosive environments include:

Electromagnetic water meters offer several advantages in water measurement applications, particularly in industrial and municipal settings. Here are some key advantages of electromagnetic water meters:

Size: DN15mm-DN200mm
Nominal Pressure: 1.6Mpa
Accuracy: ±0.5%(Standard)
Liner: FEP, PFA
Output Signal: 4-20mA pulse frequency relay

Electromagnetic flowmeters are classified according to the assembly method of converters and sensors, with split type and one type. Split type electromagnetic flowmeter is relative to the integrated, its components are: measuring tube, electrode, excitation coil, iron core and yoke housing. Used to measure the volume flow of conductive liquid and slurry in closed pipes.

Electromagnetic flowmeters, also known as magmeters, are widely used in various industries for measuring the flow rate of conductive fluids. They operate based on Faraday’s law of electromagnetic induction, where a voltage is induced in a conductor (the fluid) as it moves through a magnetic field. These flowmeters are favored for their accuracy, reliability, and suitability for a wide range of applications. Here are different categories of electromagnetic flowmeters and their fields of application:

One key advantage of electromagnetic flow meters is their versatility in handling various fluid types and conditions. Since they rely on the conductivity of the fluid rather than its physical properties, these meters are suitable for a wide range of applications, from clean water to corrosive chemicals. Additionally, they exhibit minimal pressure loss, making them an energy-efficient choice for flow measurement systems.

Dealing with a weak signal issue in an intelligent electromagnetic flowmeter is crucial to ensure accurate and reliable flow measurements. Weak signals can be caused by various factors, and addressing them requires a systematic troubleshooting approach. Here are some steps to help you diagnose and resolve the weak signal phenomenon:

In the flow measurement of domestic sewage, it is very important to choose the right flowmeter to ensure the accuracy and reliability of the measurement results. Here are some suggestions to help you choose the right flowmeter for domestic sewage:

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

Electromagnetic flowmeters are used to measure the volume flow of industrial liquids and there are many media in industrial liquids, electromagnetic flowmeters are often used to measure the flow of conductive media.

Intelligent electromagnetic flowmeters are mainly used to measure the volume flow of conductive liquid and slurry in closed pipelines, including acid, alkali, salt and other highly corrosive liquids.

The correct selection of electromagnetic flowmeter is the prerequisite to ensure the normal use of the instrument. The diameter, flow range, lining material, electrode material and output current of the electromagnetic flowmeter should be determined according to the physical and chemical properties of the measured flow medium, and can adapt to the field environment and meet the technical indicators and performance requirements.

Electromagnetic flowmeters, also known as magmeters, are devices that measure the flow of electrically conductive fluids using the principles of electromagnetic induction. There are several types of electromagnetic flowmeters, each with its own characteristics and applications. Here are some common types:

The shell protection level of the ordinary electromagnetic flowmeter sensor is IP65 (the dustproof and anti-splash level stipulated by GB4208), and the requirements for the installation site are:

In the metering industry, electromagnetic flowmeter is a basic metering tool, and its range of use is very wide. The emergence of electromagnetic flowmeters has made great contributions to many industries, and it occupies a very important position in these industries. Pay more attention when using the electromagnetic flowmeter, check it before use to see how accurate its measurement is. The calibration of electromagnetic flowmeter is mainly considered from the following aspects:

Electromagnetic flowmeter at work requires that the measured medium must be ground potential, generally through the pipeline or flange ground, if the process pipe connected to the sensor relative to the measured medium is insulated (plastic pipe or pipe with an insulating lining), you must choose a grounding ring or sensor with a grounding electrode, so that the measured medium in the ground potential, easy to be ignored in the actual design and installation.

The design of electromagnetic flow meters contributes to their robustness and long-term reliability. With no moving parts in contact with the fluid, they experience less wear and tear, resulting in extended operational life and reduced maintenance requirements. This makes them particularly suitable for applications where low-maintenance and high durability are crucial factors.

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s
Electromagnetic flow meter is one of the most popular flow meters. Flange type electromagnetic flow meter has been used for more than 50 years worldwide. It is widely used for all conductive liquids in every industry, such as water, acid, alkali, milk, slurry etc.

The installation distance between an electromagnetic flowmeter and a control valve, especially a rear valve, is a critical factor that can impact the accuracy and reliability of flow measurements. Here are some general guidelines to help determine the appropriate installation distance:

Electromagnetic flowmeters exhibit remarkable performance even in challenging environmental conditions. Their construction materials are often chosen for their corrosion resistance, enabling these devices to withstand harsh chemicals and extreme temperatures. This robustness ensures continuous and reliable operation, making electromagnetic flowmeters suitable for demanding industrial applications where other flow measurement devices might struggle to perform consistently.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa… Max 42Mpa)
Accuracy: +/-0.5%(Standard) +/-0.3% or +/-0.2%(Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode: SUS316L, Hastelloy B, Hastelloy C Titanium, Tantalum, Platinium-iridium
Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range: Max 15m/s
Conductivity: >5us/cm

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard), 0.3% or 0.2% (Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Output Signal: 4-20mA/Pulse

Electromagnetic flowmeter in the use process will produce some faults affect the normal work of the instrument, how to find the cause behind the fault is a very important work, we need to identify through a variety of different types of detection methods, in general, we for electromagnetic flowmeter routine testing, usually including electrode contact resistance, electrode polarization voltage, Signal cable interference, the determination of whether there is a grounding potential and the flow of stray current in the pipeline five aspects, these five aspects can be carried out separately, in fact, but also interrelated, any change in the factor may cause other changes, this reminds everyone in the detection of special attention:

Suitability of electromagnetic flowmeters in chlor-alkali measurement chlor-alkali occupation measurement of brine and caustic soda, both of which have the same characteristics:

Selecting the right electromagnetic flowmeter involves considering various factors to ensure it meets the specific requirements of your application. Here’s a step-by-step guide to help you choose an electromagnetic flowmeter:

In the energy sector, particularly in power generation plants, electromagnetic flowmeters play a critical role in measuring cooling water flow. The accuracy and stability of these flowmeters help power plants maintain optimal operating conditions and monitor the efficiency of their cooling systems. Additionally, electromagnetic flowmeters are used in the oil and gas industry for measuring the flow of hydrocarbons, providing crucial data for production and transportation processes.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard) +/-0.3% or +/-0.2%(Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode: SUS316L, Hastelloy B, Hastelloy C Titanium, Tantalum, Platinium-iridium
Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range： Max 15m/s
Conductivity： >5us/cm