The basic fault treatment method of intelligent electromagnetic flowmeter for sewage

Electromagnetic flowmeter plays a multi-faceted role in farmland irrigation, mainly reflected in the following aspects:

Selection of lining materials for electromagnetic flowmeter

Electromagnetic flowmeters are classified according to the assembly method of converters and sensors, with split type and one type. Split type electromagnetic flowmeter is relative to the integrated, its components are: measuring tube, electrode, excitation coil, iron core and yoke housing. Used to measure the volume flow of conductive liquid and slurry in closed pipes.

In the energy sector, particularly in power generation plants, electromagnetic flowmeters play a critical role in measuring cooling water flow. The accuracy and stability of these flowmeters help power plants maintain optimal operating conditions and monitor the efficiency of their cooling systems. Additionally, electromagnetic flowmeters are used in the oil and gas industry for measuring the flow of hydrocarbons, providing crucial data for production and transportation processes.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard) +/-0.3% or +/-0.2%(Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode: SUS316L, Hastelloy B, Hastelloy C Titanium, Tantalum, Platinium-iridium
Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range： Max 15m/s
Conductivity： >5us/cm

Electromagnetic flowmeter selection is generally more concerned with the measurement medium, temperature, pressure, connection form, protection level and whether explosion-proof.

Four physical cleaning methods of electromagnetic flowmeter electrode

Several factors can contribute to the inaccurate measurement of flow by electromagnetic flowmeters. These factors can vary depending on the specific application, installation conditions, and characteristics of the fluid being measured. Here are some common reasons for inaccurate flow measurement with electromagnetic flowmeters:

Size DN3-DN3000mm
Nominal Pressure 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy +/-0.5%(Standard) +/-0.3% or +/-0.2%(Optional)
Liner PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA

1. The role of the electromagnetic flowmeter grounding ring: the grounding ring is directly in contact with the medium through the grounding electrode, and then grounded with the flange of the electromagnetic flowmeter through the grounding ring to achieve equal potential with the ground to eliminate interference.

Electromagnetic water meters offer several advantages in water measurement applications, particularly in industrial and municipal settings. Here are some key advantages of electromagnetic water meters:

The plug-in electromagnetic flowmeter has a wide range of applications, and can be used to measure the volume flow of conductive liquid and slurry in closed pipelines in many fields such as petroleum, chemical industry, metallurgy, paper making, environmental protection, municipal management, water conservancy construction and so on.

The installation distance between an electromagnetic flowmeter and a control valve, especially a rear valve, is a critical factor that can impact the accuracy and reliability of flow measurements. Here are some general guidelines to help determine the appropriate installation distance:

Electromagnetic flowmeters, also known as magmeters or magnetic flowmeters, typically generate electrical output signals proportional to the flow rate of a conductive fluid passing through a pipe. The most common output signals from electromagnetic flowmeters include:

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard), 0.3% or 0.2% (Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Output Signal: 4-20mA/Pulse

Electromagnetic flowmeters, also known as magmeters or magnetic flowmeters, are widely used for measuring the flow rate of conductive liquids in various industries. Several factors can influence the accuracy of electromagnetic flowmeters. Understanding and addressing these factors are essential to ensure precise and reliable flow measurements. Here are some key factors that can affect the accuracy of electromagnetic flowmeters:

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s
Electromagnetic flow meter is one of the most popular flow meters. Flange type electromagnetic flow meter has been used for more than 50 years worldwide. It is widely used for all conductive liquids in every industry, such as water, acid, alkali, milk, slurry etc.

Electromagnetic flowmeter in the use of precautions and installation requirements

Electromagnetic flowmeter in the use process will produce some faults affect the normal work of the instrument, how to find the cause behind the fault is a very important work, we need to identify through a variety of different types of detection methods, in general, we for electromagnetic flowmeter routine testing, usually including electrode contact resistance, electrode polarization voltage, Signal cable interference, the determination of whether there is a grounding potential and the flow of stray current in the pipeline five aspects, these five aspects can be carried out separately, in fact, but also interrelated, any change in the factor may cause other changes, this reminds everyone in the detection of special attention:

Electromagnetic flow meters, also known as magmeters, are advanced devices used for measuring the flow rate of conductive fluids such as water and slurries. These meters operate based on the principles of electromagnetic induction. A magnetic field is generated by the meter’s coils, and as the conductive fluid flows through the meter’s pipe, it generates a voltage proportional to the flow rate. The strength of this induced voltage is directly correlated with the speed of the fluid, allowing for accurate and reliable flow measurements.

In the electromagnetic flowmeter installation and debugging stage there will be some failures, below, we will understand the specific causes of the failure at this stage and their elimination methods.

Intelligent electromagnetic flowmeters are mainly used to measure the volume flow of conductive liquid and slurry in closed pipelines, including acid, alkali, salt and other highly corrosive liquids.

When measuring waste acid using an electromagnetic flowmeter, it’s crucial to choose electrodes that are suitable for the corrosive nature of the acid and that can withstand the specific conditions of the application. Common electrode materials for electromagnetic flowmeters used in corrosive environments include:

The shell protection level of the ordinary electromagnetic flowmeter sensor is IP65 (the dustproof and anti-splash level stipulated by GB4208), and the requirements for the installation site are:

Electromagnetic flowmeter in the industry has achieved good results, then as the core accessories of electromagnetic flowmeter – electrode, electrode is contact with the measured medium more accessories, then the cleaning details of the electrode is a crucial point, of course, also pay attention to a certain method.

Electromagnetic flow meters offer several advantages, making them a popular choice in various industrial applications. Here are some of the key advantages of electromagnetic flow meters:

The electromagnetic flow meter consists of a non-conductive pipe lined with a conductive material, typically made of metal. The meter contains coils or electrodes positioned opposite each other on the pipe’s inner walls. A magnetic field is then generated by passing a current through these coils, creating a measurable voltage across the fluid. The induced voltage, or EMF, is directly proportional to the fluid’s velocity, allowing the flow meter to accurately determine the flow rate. Importantly, this principle remains effective regardless of the fluid’s conductivity, making electromagnetic flow meters suitable for a wide range of applications, including water, wastewater, and various industrial processes.

Electromagnetic flow meter is one of the most popular flow meters. Flange type electromagnetic flow meter has been used for more than 50 years worldwide. It is widely used for all conductive liquids in every industry, such as water, acid, alkali, milk, slurry etc.

Electromagnetic flowmeter is composed of two parts: sensor and converter. It is based on Faraday’s law of electromagnetic induction, used to measure the volume flow of conductive liquid with an electrical conductivity greater than 5μS/cm, is a kind of induction instrument to measure the volume flow of conductive medium.

Once the installation location is determined, the next step is preparing the piping system. Ensure that the pipeline is clean and free from debris that could interfere with the operation of the flowmeter. In some cases, straight pipe runs are recommended both upstream and downstream of the flowmeter to allow for proper fluid flow development and stabilization. This helps in achieving optimal measurement accuracy.

The electromagnetic flowmeter should be installed with the flow direction aligned with the arrow on the flowmeter body. Proper orientation ensures that the magnetic field generated by the flowmeter’s coils is perpendicular to the fluid flow, allowing for accurate measurements. Additionally, it is essential to properly ground the flowmeter to minimize electrical noise and interference, ensuring the stability of the measurement signals.

The installation process involves securely mounting the flowmeter on the piping system using appropriate brackets or supports. Care should be taken to align the flowmeter properly and tighten all connections to prevent leaks. Adequate sealing measures must be implemented to prevent ingress of moisture or contaminants into the flowmeter, which could adversely affect its performance.

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s
Electromagnetic flow meter is one of the most popular flow meters. Flange type electromagnetic flow meter has been used for more than 50 years worldwide. It is widely used for all conductive liquids in every industry, such as water, acid, alkali, milk, slurry etc.