Technical requirements and precautions for measuring natural gas with precession vortex flow meter

Vortex flowmeter can be widely used in large, medium and small kinds of pipeline water supply and drainage, industrial circulation, sewage treatment, oil and chemical reagents and compressed air, saturated and superheated steam, natural gas and various media flow measurement and can be used as a flow transmitter in automatic control system, long service life. Points of attention for vortex flowmeter installation:

As industries continue to seek efficient and reliable flow measurement solutions, vortex flow meters stand out for their accuracy, adaptability, and durability. Their ability to provide real-time data and facilitate process optimization makes them indispensable tools for ensuring the efficient operation of various industrial processes where precise flow measurements are essential.

Measuring medium：Liquid, gas, saturated steam, superheated steam
Accuracy：Liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Working pressure：1.6MPa，2.5MPa，4.0MPa，6.4MPa
Medium temperature：Ordinary type -40 ~ 150℃
Medium temperature type -40 ~ 250℃
High temperature type -40 ~ 350℃
Output signal：Three-wire voltage pulse, low level 0 ~ 1V,
high level > 4V, duty cycle 50%;
Two-wire system standard current 4 ~ 20mA;
Three-wire system standard current 0 ~ 10mA
Working environment：-35℃～+60℃，Humidity ≤95%RH
Working power supply：DC12V；DC24V
Material：Carbon steel, stainless steel
Explosion-proof type：Intrinsically safe ExibIICT6

1. There is fluid flow in the pipeline after power-on, but no signal output

Intelligent vortex flowmeters can measure air. Vortex flowmeter is a new flowmeter for flow measurement based on Karman vortex principle. It has good medium adaptability and can directly measure the volume flow of various media (including air). When measuring air, the vortex flowmeter generates regular vortices through the triangular column vortex generator set in the fluid, and the frequency of these vortices is proportional to the average velocity of the measured medium, so that the air flow can be calculated.

Reliability is a hallmark of vortex flow meters, as they exhibit robust performance in harsh operating conditions. Their simple yet sturdy design, often featuring no moving parts, results in minimal maintenance requirements and increased longevity. This reliability is particularly crucial in industries where consistent and accurate flow measurement is essential for process control and optimization.

1. Vibration effect

Compressed air is generated by air compressor or high pressure fan. When these devices are in operation, they all have varying degrees of vibration, and sometimes the vibration is relatively strong, and this vibration is transmitted through the connecting pipe. When selecting and determining the position of the vortex flowmeter, this influencing factor should be fully considered. In various detection methods, the anti-vibration performance of the instrument is not the same due to different detection components. For the vortex street of the detection element, the vibration resistance can reach 0.5~1G. When determining the installation position of the vortex flowmeter, it should be as far away from the power equipment such as air compressors and fans as possible.

Nominal diameter: DN15～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Structure form: Integrated, split, temperature and pressure compensation
Applicable medium: liquid, gas, saturated steam, superheated steam

Compressed air is generated by air compressor or high pressure fan. When these devices are in operation, they all have varying degrees of vibration, and sometimes the vibration is relatively strong, and this vibration is transmitted through the connecting pipe.

There are many types of flow meters for measuring nitrogen, and each type has its specific application scenarios and advantages. Here are some common nitrogen flowmeters:

Vortex flowmeters are not only suitable for measuring a variety of low viscosity liquids, but also mainly for industrial measurement of gases and vapors. When measuring the volume flow of gas, vortex flowmeters are not affected by changes in fluid temperature, pressure, density, viscosity and other properties, so the measurement is very accurate and is the first choice for measuring air.

1, pulse vortex flowmeter is a kind of high measurement accuracy, simple installation, small maintenance, a wide range of meters, is currently widely used in petrochemical, metallurgy, textile, urban construction, energy and other industries.

Measured Medium: Liquid, Gas, Steam
Medium Temp: -40℃~+200℃; -40℃~+280℃; 40℃~+350℃
Nominal Pressure: 1.6MPa;2.5MPa;4.0MPa;6.4MPa(Other pressure can be custom,need consult supplier)
Accuracy: 1.0%(Flange), 1.5%(Insertion)
Material: SS304(Standard), SS316(Optional)

The vapor flowmeter has no moving parts, strong reliability, high precision, long life, and can measure the instantaneous flow and cumulative flow of liquid in a wide flow range.

Vortex flowmeter common faults and solutions

As a very special medium, steam will show special phenomena and problems in the process of vortex flowmeter measurement. The key problem is that the vapor density value deviates too much from the design value, which brings significant measurement errors to the measurement results. At present, the density measuring instrument with mature technology has not been successfully applied, which brings certain difficulties to the steam flow measurement.

Precautions for installation and use of vortex flow meter

5 main points of vortex flow meter selection

Vortex flowmeter is widely used because of its wide range, small pressure loss, medium accuracy, linear output, no moving parts, high reliability, small maintenance, medium low price, and relatively high performance price characteristics.

Due to the compressibility of the gas, its flow measurement is more complex than that of the liquid, and the output signal of the vortex flowmeter is related to the gas density in addition to the input signal, and the density of the gas is a function of temperature and pressure (referred to as temperature and pressure).

The ethane Flow Meter Purchase Guide is designed to help you choose the best solution for your needs. In the purchase process, it is necessary to consider the nature, use, safety, measurement accuracy, stability, cost and other factors. Here is a detailed shopping guide:

Vortex flowmeter is a velocity flowmeter, which measures the volume flow rate in the working state. If you choose the table according to the volume flow rate, the mass flow rate provided by the customer should be converted into the volume flow rate under the working state, and then determine the diameter of the selected instrument against the volume flow parameter.

Vortex flow meters offer a host of advantages that make them a preferred choice in various industrial applications. One key advantage is their versatility in measuring the flow of liquids, gases, and steam. Unlike some other flow measurement technologies, vortex flow meters can handle a wide range of fluids, making them suitable for diverse industries such as oil and gas, water treatment, chemical processing, and HVAC systems.

Nominal diameter: DN15～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Structure form: Integrated, split, temperature and pressure compensation
Applicable medium: liquid, gas, saturated steam, superheated steam

The method and requirements of temperature compensation will vary according to the specific application. In general, temperature compensation can be used in the following ways:

1. After power-on, there is fluid flow in the pipeline, but the vortex flowmeter has no signal output

The insertion vortex flowmeter is mainly used for the flow measurement of large-diameter gas, liquid and steam medium in industrial pipelines. In order to ensure the accuracy of its measurement, the following points should be noted when installing:

Vortex flowmeter is mainly used to set up a vortex generating body (resistance fluid) in the fluid, from both sides of the vortex generating body alternately to produce regular vortices, to measure the flow of fluid, vortex flowmeter is mainly used for industrial pipeline fluid flow measurement, such as gas, liquid, steam and other media. It is characterized by small pressure loss, large range, high accuracy, and is almost not affected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions. In daily use, the output signal may be unstable, causing this phenomenon to be excluded from the following points:

vortex flow meters offer a cost-effective solution for flow measurement. Their relatively simple design, coupled with low maintenance requirements, contributes to a lower total cost of ownership over the life of the instrument. This cost efficiency, combined with their accuracy and reliability, positions vortex flow meters as a favorable choice for industries seeking optimal performance without compromising on budget considerations.

Vortex flowmeter is a kind of fluid oscillating flow detection instrument based on Karman vortex principle. It is characterized by small pressure loss, wide range and high measurement accuracy. It is almost unaffected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions. In daily use, there may be problems such as large measurement errors, so we need to eliminate problems from the following aspects:

At present, many users often think that the purchase of a high-price flow meter can get accurate measurement results. The measurement of steam is different from other fluids such as water, air and other media, and there are many factors affecting its measurement in the actual measurement.