Sanitary Type Beer Manufacturer SUS316L Electromagnetic Flow Meter

Electromagnetic flowmeters find versatile applications across various industries due to their precision and reliability in measuring fluid flow. One primary area of application is in water and wastewater management, where these flowmeters excel in accurately measuring the flow of water and other conductive fluids. Municipalities and water treatment plants utilize electromagnetic flowmeters to monitor water distribution networks, optimize usage, and ensure efficient wastewater processing.

Measuring Range： Max 15m/s
Conductivity： >5us/cm
Protection Class： IP65(Standard); IP68(Optional for remote type)
Process Connection： Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal： 4-20mA/Pulse
Communication： RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply： AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)
Power Consumption： <20W Alarm： Upper Limit Alarm / Lower Limit Alarm Self-diagnosis： Empty Pipe Alarm, Exciting Alarm Explosion Proof： ATEX

How to correctly select the installation point of the electromagnetic flowmeter

In the electromagnetic flowmeter installation and debugging stage there will be some failures, below, we will understand the specific causes of the failure at this stage and their elimination methods.

Intelligent electromagnetic flowmeters are mainly used to measure the volume flow of conductive liquid and slurry in closed pipelines, including acid, alkali, salt and other highly corrosive liquids.

When measuring waste acid using an electromagnetic flowmeter, it’s crucial to choose electrodes that are suitable for the corrosive nature of the acid and that can withstand the specific conditions of the application. Common electrode materials for electromagnetic flowmeters used in corrosive environments include:

Several factors can contribute to the inaccurate measurement of flow by electromagnetic flowmeters. These factors can vary depending on the specific application, installation conditions, and characteristics of the fluid being measured. Here are some common reasons for inaccurate flow measurement with electromagnetic flowmeters:

With the speeding up of urbanization process in our country, environmental pollution is increasingly serious. Because in sewage treatment, it is necessary to analyze and control the discharged sewage, additives, sludge, etc., so the flow measurement is very important. Among the many flowmeter products used for sewage measurement, electromagnetic flowmeter measurement accuracy is higher.

Dealing with a weak signal issue in an intelligent electromagnetic flowmeter is crucial to ensure accurate and reliable flow measurements. Weak signals can be caused by various factors, and addressing them requires a systematic troubleshooting approach. Here are some steps to help you diagnose and resolve the weak signal phenomenon:

Electromagnetic flow meters, also known as magmeters, are advanced devices used for measuring the flow rate of conductive fluids such as water and slurries. These meters operate based on the principles of electromagnetic induction. A magnetic field is generated by the meter’s coils, and as the conductive fluid flows through the meter’s pipe, it generates a voltage proportional to the flow rate. The strength of this induced voltage is directly correlated with the speed of the fluid, allowing for accurate and reliable flow measurements.

Electromagnetic flowmeters, also known as magmeters, are widely used in various industries for measuring the flow rate of conductive fluids. They operate based on Faraday’s law of electromagnetic induction, where a voltage is induced in a conductor (the fluid) as it moves through a magnetic field. These flowmeters are favored for their accuracy, reliability, and suitability for a wide range of applications. Here are different categories of electromagnetic flowmeters and their fields of application:

The grounding of the electromagnetic flowmeter is equipped with a grounding ring, and then the grounding ring is connected to the pipeline. If it’s lined, you need a third electrode to ground it.

As a measuring device with simple structure, sensitive response and not affected by physical properties such as temperature and viscosity of the measured medium, electromagnetic flowmeter has been widely used in the water supply industry, and has obtained good results.

Electromagnetic flowmeters can achieve remote communication through various digital communication protocols. These protocols allow flowmeter data to be transmitted to remote monitoring systems, control rooms, or other devices for real-time monitoring, analysis, and control. Some common digital communication protocols used for remote communication with electromagnetic flowmeters include:

Typical fault diagnosis and treatment of electromagnetic flowmeter

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard), 0.3% or 0.2% (Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Output Signal: 4-20mA/Pulse

Electromagnetic flowmeter is a kind of induction meter to measure the volume flow of conductive medium, which can be used to measure the volume flow of strong corrosive liquid such as strong acid and alkali and uniform liquid-solid two-phase suspended liquid such as mud, pulp, pulp, etc.

Fixed the electromagnetic flowmeter for periodic visual inspection, check the environment around the instrument, clean dirt, ensure that no water and other substances, check whether the wiring is good, check whether the electromagnetic flowmeter near the new installation of strong electromagnetic field equipment or a new wire across the instrument.

Now, the input impedance of the electromagnetic flowmeter converter has improved a lot, and the error is basically not caused by changes in the conductivity of the medium when the conductive liquid is conductive, but for a certain converter input impedance, the conductivity of the measured medium has a lower limit min, which cannot be lower than this lower limit.

When using electromagnetic flowmeters in the field, it’s important to perform regular checks and maintenance to ensure accurate and reliable flow measurements. Here are some key parameters to check and consider in the field for electromagnetic flowmeter use:

Electromagnetic flowmeters find applications in numerous industries due to their adaptability and precision. They are extensively used in water and wastewater management for monitoring water distribution, sewage treatment, and environmental compliance. In chemical and petrochemical industries, these flowmeters excel in measuring the flow of corrosive and abrasive liquids. The food and beverage sector benefits from their accuracy in ensuring consistent liquid measurements during production processes. In pharmaceutical manufacturing, electromagnetic flowmeters contribute to the precise control of liquid ingredients, while in mining and minerals processing, they help optimize the efficiency of slurry flow.

Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range: Max 15m/s
Conductivity: >5us/cm
Protection Class: IP65(Standard); IP68(Optional for remote type)
Process Connection: Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal: 4-20mA/Pulse
Communication: RS485(Standard), HART(Optional),GPRS/GSM (Optional)

Notes for electromagnetic flowmeter selection:

Advantages and disadvantages of electromagnetic flowmeter

Impurities in the medium flowing through electromagnetic flowmeters can have several effects on their performance and accuracy. While electromagnetic flowmeters are known for their versatility and ability to handle a variety of fluids, the presence of certain impurities may impact their operation. Here are some potential effects:

The choice of water flow meter is a comprehensive consideration process, involving many aspects of factors. Here is a guide to tap water flow meter selection to help you choose the most suitable solution:

High voltage electromagnetic flowmeters are commonly used in applications where the measurement of electrically conductive fluids is required. These flowmeters operate based on Faraday’s law of electromagnetic induction and are suitable for a variety of industrial processes. Here are some key application characteristics of high voltage electromagnetic flowmeters:

The electromagnetic flow meter consists of a non-conductive pipe lined with a conductive material, typically made of metal. The meter contains coils or electrodes positioned opposite each other on the pipe’s inner walls. A magnetic field is then generated by passing a current through these coils, creating a measurable voltage across the fluid. The induced voltage, or EMF, is directly proportional to the fluid’s velocity, allowing the flow meter to accurately determine the flow rate. Importantly, this principle remains effective regardless of the fluid’s conductivity, making electromagnetic flow meters suitable for a wide range of applications, including water, wastewater, and various industrial processes.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard), 0.3% or 0.2% (Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Output Signal: 4-20mA/Pulse

According to the composition of the sensor and the converter, the electromagnetic flowmeter can be divided into two types: separation type and one type. The separation type is to set the sensor and the converter independently, and the middle is connected with a cable, so the cable length is limited by the conductivity of the measured current body. One type is the sensor and converter as a whole set, so it is related to the fluid temperature and the ambient temperature, compared with the separation type, the applicable temperature range will be limited.

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s
Electromagnetic flow meter is one of the most popular flow meters. Flange type electromagnetic flow meter has been used for more than 50 years worldwide. It is widely used for all conductive liquids in every industry, such as water, acid, alkali, milk, slurry etc.

The working principle of electromagnetic flow meter: