Pulse vortex flowmeter

Vortex flow meters find diverse applications across industries where accurate measurement and monitoring of fluid flow are critical. One prominent use is in the oil and gas sector, where vortex flow meters are employed to measure the flow rates of various hydrocarbons. These meters excel in handling the challenges posed by the varying viscosities and temperatures of oil and gas, providing reliable measurements for custody transfer, production monitoring, and process optimization.

1. There is fluid flow in the pipeline after power-on, but no signal output

Reliability is a hallmark of vortex flow meters, as they exhibit robust performance in harsh operating conditions. Their simple yet sturdy design, often featuring no moving parts, results in minimal maintenance requirements and increased longevity. This reliability is particularly crucial in industries where consistent and accurate flow measurement is essential for process control and optimization.

Vortex flowmeter is also known as Karman vortex flowmeter. It is a separation flowmeter made of the principle of natural oscillation of fluid. When a fluid flows at a sufficiently large velocity through an object perpendicular to the direction of the fluid, if the object is of appropriate size, it will produce a neatly aligned and reversed vortex train behind the object along two parallel lines.

When choosing the right ammonia flow meter for you, several factors need to be considered to ensure the accuracy of the measurement results and the reliability of the equipment. Here’s a detailed buying guide:

In HVAC (heating, ventilation, and air conditioning) systems, vortex flow meters are utilized to measure the flow rates of air and other gases. Their ability to provide accurate readings in a wide range of temperatures and pressures ensures efficient HVAC system operation. Vortex flow meters contribute to energy savings by enabling precise control of airflow and facilitating better management of heating and cooling processes.

Across various industries, including pharmaceuticals, food and beverage, and power generation, vortex flow meters continue to find applications in processes requiring precise fluid flow measurement. Their adaptability to different fluid types, low maintenance requirements, and reliable performance make them indispensable tools for optimizing industrial processes and ensuring the accurate allocation of resources.

Vortex flowmeter is mainly used to set up a vortex generating body (resistance fluid) in the fluid, from both sides of the vortex generating body alternately to produce regular vortices, to measure the flow of fluid, vortex flowmeter is mainly used for industrial pipeline fluid flow measurement, such as gas, liquid, steam and other media. It is characterized by small pressure loss, large range, high accuracy, and is almost not affected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions. In daily use, the output signal may be unstable, causing this phenomenon to be excluded from the following points:

1, pulse vortex flowmeter is a kind of high measurement accuracy, simple installation, small maintenance, a wide range of meters, is currently widely used in petrochemical, metallurgy, textile, urban construction, energy and other industries.

Vortex flowmeter can be widely used in large, medium and small kinds of pipeline water supply and drainage, industrial circulation, sewage treatment, oil and chemical reagents and compressed air, saturated and superheated steam, natural gas and various media flow measurement and can be used as a flow transmitter in automatic control system, long service life. Points of attention for vortex flowmeter installation:

Nominal diameter: DN25～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Material: 304, 316L various materials
Measuring media： Steam, compressed air, liquid (single phase media)

1. Vibration effect

Compressed air is generated by air compressor or high pressure fan. When these devices are in operation, they all have varying degrees of vibration, and sometimes the vibration is relatively strong, and this vibration is transmitted through the connecting pipe. When selecting and determining the position of the vortex flowmeter, this influencing factor should be fully considered. In various detection methods, the anti-vibration performance of the instrument is not the same due to different detection components. For the vortex street of the detection element, the vibration resistance can reach 0.5~1G. When determining the installation position of the vortex flowmeter, it should be as far away from the power equipment such as air compressors and fans as possible.

Vortex flowmeter is used by many industries for its simple structure, small maintenance, constant accuracy, easy operation and wide application range.

Vortex flowmeter is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, steam and other media. There are special phenomena and problems in the process of measurement. One of the key problems is that the vapor density value deviates too much from the design value, which brings significant measurement errors to the measurement results. At present, the density measurement instrument with mature technology has not been successfully applied, which brings certain difficulties to the steam flow measurement.

The split vortex flowmeter is a kind of flowmeter suitable for measuring steam at high temperature, which can avoid the influence of interfering signals on the measurement of the instrument. So what are the characteristics of the split vortex flowmeter?

Vortex flowmeter has high requirements for installation and working environment, and the front and rear straight pipe sections must be installed in accordance with the specifications.

In the selection process of the vortex flow meter, in addition to the selection of a high-precision type in a comprehensive consideration of the demand, other accessories of the vortex flow meter are also very important, such as the selection of flow transmitters and the selection of compensatory pressure transmitters.

There are often some error factors in the calibration and use of flowmeter coefficient, which affect the accuracy of gas metering. The following are the factors that affect the accuracy of the steam flowmeter.

The insertion vortex flowmeter is mainly used for the flow measurement of large-diameter gas, liquid and steam medium in industrial pipelines. In order to ensure the accuracy of its measurement, the following points should be noted when installing:

Nominal diameter: DN15～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Structure form: Integrated, split, temperature and pressure compensation
Applicable medium: liquid, gas, saturated steam, superheated steam

The installation of the vortex flowmeter has different provisions, used to measure different measured media, different positions, then the installation method is not the same, the attention point is different, generally speaking, the vortex flowmeter has the following specified points:

vortex flow meters offer a cost-effective solution for flow measurement. Their relatively simple design, coupled with low maintenance requirements, contributes to a lower total cost of ownership over the life of the instrument. This cost efficiency, combined with their accuracy and reliability, positions vortex flow meters as a favorable choice for industries seeking optimal performance without compromising on budget considerations.

Vortex flowmeters are suitable for measuring the mass flow and volume flow of superheated steam, saturated steam, compressed air, general gas, water and low corrosive liquids. We often encounter the following failures in the use of vortex flow meters:

vortex flow meter is a specialized instrument designed for measuring the flow rate of liquids, gases, or steam in various industrial processes. It operates on the principle of the Von Kármán effect, where a bluff body (typically a shedder bar or a blunt object) is placed in the flow stream. As the fluid passes by the bluff body, vortices are formed alternately on either side, creating a pattern. The frequency of these vortices is directly proportional to the velocity of the flowing fluid, allowing the vortex flow meter to accurately determine the flow rate.

Measuring medium：Liquid, gas, saturated steam, superheated steam
Accuracy：Liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Working pressure：1.6MPa，2.5MPa，4.0MPa，6.4MPa
Medium temperature：Ordinary type -40 ~ 150℃
Medium temperature type -40 ~ 250℃
High temperature type -40 ~ 350℃
Output signal：Three-wire voltage pulse, low level 0 ~ 1V,
high level > 4V, duty cycle 50%;
Two-wire system standard current 4 ~ 20mA;
Three-wire system standard current 0 ~ 10mA
Working environment：-35℃～+60℃，Humidity ≤95%RH
Working power supply：DC12V；DC24V
Material：Carbon steel, stainless steel
Explosion-proof type：Intrinsically safe ExibIICT6

Vortex flowmeter is a kind of instrument device to measure the flow of pipeline fluid, and it works by the principle of velocity vortex. Vortex flowmeter has two kinds of volume and mass flow measurement, which can be selected according to the situation of the field.

Vortex flowmeter is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, steam and other media. It is characterized by small pressure loss, large range, high accuracy, and is almost not affected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions. There are no moving mechanical parts, so the reliability is high, the maintenance is small, and the instrument parameters can be stable for a long time.

Vortex flowmeter is widely used because of its wide range, small pressure loss, medium accuracy, linear output, no moving parts, high reliability, small maintenance, medium low price, relatively high performance and price characteristics.

Vortex flowmeter is widely used because of its wide range, small pressure loss, medium accuracy, linear output, no moving parts, high reliability, small maintenance, medium low price, relatively high performance and price characteristics.

Vortex flowmeter is a commonly used flow meter, the use of any instrument is inseparable from daily maintenance and maintenance, whether it is its own failure or interference by external factors, we calmly respond to the occurrence of failure.

Vortex flowmeter common faults and solutions

The working principle of vortex flowmeter is to place a non-streamlined vortex generator in the fluid, so that the fluid is alternately separated on both sides of the generator, releasing two series of regularly staggered vortex flowmeter. In a certain range, the vortex separation frequency is proportional to the flow rate, and the flow rate of the medium can be measured by calculating the vortex separation frequency.