Precautions for installation and commissioning of thermal gas mass flowmeter in the early stage

In-line thermal mass flowmeter is equipped with the same process pipe with the same inner diameter as the field pipe. The connection with the field pipe is flange connection or thread connection. Pipe segment sensor applicable pipe diameter: DN15 ~ 2000mm.

Measuring medium: Various gases (except acetylene gas)
Pipe diameter range: DN10-2000mm
Accuracy Degree: ±1～2.5%
Pipe material: Carbon steel, stainless steel, plastic, etc

Choosing the correct installation direction for a thermal gas mass flowmeter is essential for optimal performance and accurate measurement. The installation direction should be determined based on factors such as the flow profile, flow conditions, and manufacturer recommendations. Here are some guidelines to help you choose the appropriate installation direction for a thermal gas mass flowmeter:

The thermal gas mass flowmeter is an instrument that uses the principle of heat conduction to measure fluid flow. The instrument uses the constant temperature difference method to measure the gas flow accurately. It has the advantages of small size, high digitization, easy installation and accurate measurement.

The thermal mass flowmeter is a flow meter based on the principle of thermal diffusion. The device uses the constant temperature difference method to measure the gas accurately. It has the advantages of small size, high digitization, easy installation, accurate measurement and so on.

Measuring medium: Various gases (except acetylene gas)
Pipe diameter range: DN10-2000mm
Accuracy Degree: ±1～2.5%
Pipe material: Carbon steel, stainless steel, plastic, etc

Direct measurement of gas mass, without temperature, pressure compensation of gas flow measurement instrument, it represents the development trend of gas flow measurement. The thermal mass flowmeter sensor part is composed of two reference platinum resistance temperature sensors, using a bridge loop, one sensor measures the fluid temperature, and the other sensor is a heating element, maintaining a constant temperature difference higher than the fluid temperature, that is, when the gas flows through the heating element, the heat is taken away, and the heat is proportional to the flow rate of the gas and the density of the gas. To maintain a fixed temperature difference between the two temperature sensors requires the circuit to provide more power to the heating element, and the amount of output power in the circuit is related to the mass of the fluid, thus measuring the flow rate.

Measuring medium: Various gases (except acetylene gas)
Pipe diameter range: DN10-2000mm
Accuracy Degree: ±1～2.5%
Pipe material: Carbon steel, stainless steel, plastic, etc

The correct use of gas flowmeters is the key to ensure accurate and reliable measurement results. The following is the correct use of gas flowmeters:

When applying a thermal mass flowmeter, several key points need to be considered to ensure accurate and reliable measurement. Here are some important factors to pay attention to:

The data show that in the flow measurement failure probability, the improper selection of flowmeter accounts for about 70%, and the quality of flowmeter products or other reasons account for 30%, which shows how important the selection of flow measurement is.

Thermal gas mass flowmeter is the use of fluid flowing through the pipe heated by an external heat source when the temperature field changes, is a high-sensitivity, high-precision gas measurement instrument, in the gas flow measurement conditions, good stability, used for gas process control and gas flow measurement one of the most used instruments.

1. Principle of thermal gas mass flowmeter

Thermal gas mass flowmeter The thermal distributed flowmeter uses the flow fluid to transfer heat to change the heat conduction distribution effect of measuring the temperature distribution of the tube wall. 2) King’s Law using the heat dissipation (cooling) effect. And because the structure of the detection element extends into the measuring tube, also known as immersion or intrusion type. Some instruments that are inserted from outside the tube into the process tube when in use are called plug-in.

Installing and debugging a thermal mass flowmeter correctly in the early stages is crucial to ensure accurate and reliable measurements. Here are some precautions to take during installation and debugging:

The thermal gas mass flowmeter is an instrument for measuring fluid flow by using the principle of heat conduction. The instrument uses constant temperature difference method to accurately measure the gas mass flow.

Thermal mass flowmeters are widely used in various industries due to their ability to measure the flow rate of gases accurately. Here are some applications of thermal mass flowmeters across different industries:

The thermal gas flowmeter has many remarkable characteristics, which make it widely used in the field of gas flow measurement. The following are the main features of thermal gas flowmeters:

When selecting a thermal mass flowmeter, several important factors should be taken into consideration to ensure it meets the requirements of the application and provides accurate and reliable measurements. Here are key points to pay attention to:

One of the key advantages of thermal mass flow meters is their quick response time, enabling real-time monitoring and control of gas flow in dynamic processes. Moreover, these meters are known for their low pressure drop, minimizing energy consumption and preserving the efficiency of the overall system. With no moving parts, thermal mass flow meters also offer low maintenance requirements, reducing downtime and operational costs for industries relying on precise gas flow measurements.

Response speed: 1s
Output signal: 4-20mA (Photoelectric isolation, large load 500Ω)、
pulse、RS-485 (photoelectric isolation)、HART agreement
Alarm: 1-2 relay normally open contact、10A/220V/AC、*/30V/DC
Type of supply: Separate structure, integrated structure
Pipe material: Carbon steel, stainless steel, plastic, etc
Field display: Four lines of Chinese liquid crystal display
Display content: Mass flow, standard volume flow, cumulative flow, standard time, cumulative running time, standard flow rate, etc
Protection grade: IP65
Sensor material: Stainless steel Stainless steel, carbon steel

The thermal gas mass flowmeter is an instrument for measuring fluid flow by using the principle of heat conduction. The instrument uses constant temperature difference method to accurately measure the gas mass flow.

Thermal gas mass flowmeter has a wide range of applications in many fields, its high precision, rapid response and stability characteristics make it in a variety of gas flow measurement occasions can play an excellent performance, for the development of various industries to provide more reliable technical support.

Thermal mass flowmeters offer several advantages and disadvantages, which are important to consider when selecting a flow measurement solution. Here are some of the key advantages and disadvantages:

Thermal mass flowmeters are known for their ability to provide accurate and reliable measurements of fluid flow rates, regardless of changes in pressure and temperature. This resilience to pressure and temperature variations is due to the operating principle of thermal mass flowmeters and their design features. Here’s why thermal mass flowmeters are not significantly affected by changes in pressure and temperature:

The selection of flue gas flowmeter is a complicated but critical process, which is directly related to the accuracy of measurement results and the reliability of equipment. Here are some of the main factors to consider in the selection process:

Common faults encountered with thermal mass flowmeters can disrupt their accurate measurement capabilities. Here are some typical issues along with potential solutions:

Thermal gas mass flowmeter is the use of fluid flowing through the pipe heated by an external heat source when the temperature field changes, is a high-sensitivity, high-precision gas measurement instrument, in the gas flow measurement conditions, good stability, used for gas process control and gas flow measurement one of the most used instruments.

The thermal gas mass flowmeter is an instrument for measuring fluid flow by using the principle of heat conduction. The instrument uses constant temperature difference method to accurately measure the gas mass flow. The most important thing is that the range ratio of this flowmeter is very wide, which greatly meets the measurement needs of the owner.

The reason why the thermal gas mass flowmeter is so popular is mainly due to its many advantages and wide application scenarios. Here’s a breakdown of why it’s popular:

Thermal gas mass flowmeters are a type of mass flowmeter specifically designed for measuring the flow rate of gases, while mass flowmeters, in a broader sense, can measure the flow rate of both gases and liquids. Here are some key differences between thermal gas mass flowmeters and other types of mass flowmeters:

At the heart of a thermal mass flow meter is a sensor that heats up a portion of the gas stream while monitoring the temperature difference between the heated and unheated sections. As the gas flows over the heated sensor, it carries away heat, and the temperature difference provides a direct measurement of the mass flow rate. The beauty of this method lies in its ability to provide accurate readings across a wide range of flow rates, from low to high velocities, ensuring versatility and reliability in various industrial settings.

Structural form: plug-in pipelined
Measuring medium: All gases (except acetylene)
Pipe diameter range: Caliber DN32 or higher DN10～DN2000mm
Velocity range: 0.1～120Nm/s
Precision: ±1～2.5%
Operating temperature: Sensor：-40℃～+220℃
convertor：-20℃～+45℃
Working pressure: Medium pressure≤2.5Mpa
Medium pressure≤4.0Mpa
Power supply: DC24V or AC220V≤18W

In practical applications, thermal mass flowmeters require careful attention to various factors to ensure accurate and reliable measurement of fluid flow rates. Here are some key considerations for the practical application of thermal mass flowmeters:

When selecting a thermal mass flowmeter, several important factors should be taken into consideration to ensure it meets the requirements of the application and provides accurate and reliable measurements. Here are key points to pay attention to:

Check Power Supply: Ensure that the flowmeter is receiving power from the power supply source. Verify that the power supply is operational, and check the connections between the flowmeter and the power source. If necessary, measure the voltage at the flowmeter terminals to confirm proper power supply.