OEM ODM Stainless Steel Steam Vortex Flowmeter for Water Liquid Gas Measurement

vortex flow meter is a specialized instrument designed for measuring the flow rate of liquids, gases, or steam in various industrial processes. It operates on the principle of the Von Kármán effect, where a bluff body (typically a shedder bar or a blunt object) is placed in the flow stream. As the fluid passes by the bluff body, vortices are formed alternately on either side, creating a pattern. The frequency of these vortices is directly proportional to the velocity of the flowing fluid, allowing the vortex flow meter to accurately determine the flow rate.

Measuring medium：Liquid, gas, saturated steam, superheated steam
Accuracy：Liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Working pressure：1.6MPa，2.5MPa，4.0MPa，6.4MPa
Medium temperature：Ordinary type -40 ~ 150℃
Medium temperature type -40 ~ 250℃
High temperature type -40 ~ 350℃
Output signal：Three-wire voltage pulse, low level 0 ~ 1V,
high level > 4V, duty cycle 50%;
Two-wire system standard current 4 ~ 20mA;
Three-wire system standard current 0 ~ 10mA
Working environment：-35℃～+60℃，Humidity ≤95%RH
Working power supply：DC12V；DC24V
Material：Carbon steel, stainless steel
Explosion-proof type：Intrinsically safe ExibIICT6

The vortex flowmeter is used in measuring coke oven gas, and the coke oven gas in some coke plants has been developed in the direction of civil gas. As a result, the problem of gas measurement becomes more and more prominent, and the demand for accuracy of gas measurement becomes higher and higher. However, there will be some problems in use, let’s talk about the causes and solutions of these problems:

Vortex flowmeter can be widely used in large, medium and small kinds of pipeline water supply and drainage, industrial circulation, sewage treatment, oil and chemical reagents and compressed air, saturated and superheated steam, natural gas and various media flow measurement and can be used as a flow transmitter in automatic control system, long service life. Points of attention for vortex flowmeter installation:

Vortex flowmeter is a commonly used flow meter, the use of any instrument is inseparable from daily maintenance and maintenance, whether it is its own failure or interference by external factors, we calmly respond to the occurrence of failure.

vortex flow meters offer a cost-effective solution for flow measurement. Their relatively simple design, coupled with low maintenance requirements, contributes to a lower total cost of ownership over the life of the instrument. This cost efficiency, combined with their accuracy and reliability, positions vortex flow meters as a favorable choice for industries seeking optimal performance without compromising on budget considerations.

The water and wastewater treatment sector also benefits significantly from vortex flow meters. These meters are used to measure the flow of water in pipes, helping to monitor consumption, detect leaks, and optimize water treatment processes. Their robust construction and suitability for both clean and dirty water make vortex flow meters essential tools for managing water resources effectively.

In the selection process of the vortex flow meter, in addition to the selection of a high-precision type in a comprehensive consideration of the demand, other accessories of the vortex flow meter are also very important, such as the selection of flow transmitters and the selection of compensatory pressure transmitters.

Vortex flow meters offer a host of advantages that make them a preferred choice in various industrial applications. One key advantage is their versatility in measuring the flow of liquids, gases, and steam. Unlike some other flow measurement technologies, vortex flow meters can handle a wide range of fluids, making them suitable for diverse industries such as oil and gas, water treatment, chemical processing, and HVAC systems.

Vortex flowmeters are suitable for measuring the mass flow and volume flow of superheated steam, saturated steam, compressed air, general gas, water and low corrosive liquids. We often encounter the following failures in the use of vortex flow meters:

Vortex flowmeter is mainly used to set up a vortex generating body (resistance fluid) in the fluid, from both sides of the vortex generating body alternately to produce regular vortices, to measure the flow of fluid, vortex flowmeter is mainly used for industrial pipeline fluid flow measurement, such as gas, liquid, steam and other media. It is characterized by small pressure loss, large range, high accuracy, and is almost not affected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions. In daily use, the output signal may be unstable, causing this phenomenon to be excluded from the following points:

The robust and durable construction of vortex flow meters contributes to their popularity in industrial settings. With no moving parts in direct contact with the fluid, these meters offer minimal maintenance requirements and extended operational life. Moreover, advancements in technology have allowed for the development of digital vortex flow meters that offer enhanced precision and communication capabilities, facilitating integration with modern process control systems.

Measuring medium：Liquid, gas, saturated steam, superheated steam
Accuracy：Liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Working pressure：1.6MPa，2.5MPa，4.0MPa，6.4MPa
Medium temperature：Ordinary type -40 ~ 150℃
Medium temperature type -40 ~ 250℃
High temperature type -40 ~ 350℃
Output signal：Three-wire voltage pulse, low level 0 ~ 1V,
high level > 4V, duty cycle 50%;
Two-wire system standard current 4 ~ 20mA;
Three-wire system standard current 0 ~ 10mA
Working environment：-35℃～+60℃，Humidity ≤95%RH
Working power supply：DC12V；DC24V
Material：Carbon steel, stainless steel
Explosion-proof type：Intrinsically safe ExibIICT6

5 main points of vortex flow meter selection

Reliability is a hallmark of vortex flow meters, as they exhibit robust performance in harsh operating conditions. Their simple yet sturdy design, often featuring no moving parts, results in minimal maintenance requirements and increased longevity. This reliability is particularly crucial in industries where consistent and accurate flow measurement is essential for process control and optimization.

Vortex flowmeter is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, vapor and other media. In addition to the characteristics of the aforementioned vortex flowmeter, it also has the following characteristics:

Nominal diameter: DN25～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Material: 304, 316L various materials
Measuring media： Steam, compressed air, liquid (single phase media)
LUGB flange clamped vortex street steam flowmeter is a commonly used structure, its body itself does not have a connection flange, in connection with the pipe, the flowmeter clamped between two special flanges, and then bolted.

Vortex flowmeter is based on the Karman vortex street principle, which is mainly performed by setting a non-streamlined vortex generator (resistance fluid) in the flowing fluid, and alternately producing two columns of regular vortices from both sides of the vortex generator.

When the vortex flowmeter has no liquid flow in the pipeline, the receiver counts abnormally due to the noise generated by the pipeline vibration, and the sensitivity of the instrument should be adjusted.

The method and requirements of temperature compensation will vary according to the specific application. In general, temperature compensation can be used in the following ways:

There are many types of flow meters for measuring nitrogen, and each type has its specific application scenarios and advantages. Here are some common nitrogen flowmeters:

Vortex flowmeter is one of the commonly used instruments in daily production, therefore, failure will occur from time to time, the main reasons for the inaccurate flow accuracy of the vortex include: the influence of temperature on the measurement, the influence of the accumulation of the vortex generating body on the flow surface, the influence caused by the inconsistency between the distribution tube and the inner flow meter.

In HVAC (heating, ventilation, and air conditioning) systems, vortex flow meters are utilized to measure the flow rates of air and other gases. Their ability to provide accurate readings in a wide range of temperatures and pressures ensures efficient HVAC system operation. Vortex flow meters contribute to energy savings by enabling precise control of airflow and facilitating better management of heating and cooling processes.

Across various industries, including pharmaceuticals, food and beverage, and power generation, vortex flow meters continue to find applications in processes requiring precise fluid flow measurement. Their adaptability to different fluid types, low maintenance requirements, and reliable performance make them indispensable tools for optimizing industrial processes and ensuring the accurate allocation of resources.

Measured Medium: Liquid, Gas, Steam
Medium Temp: -40℃~+200℃; -40℃~+280℃; 40℃~+350℃
Nominal Pressure: 1.6MPa;2.5MPa;4.0MPa;6.4MPa(Other pressure can be custom,need consult supplier)
Accuracy: 1.0%(Flange), 1.5%(Insertion)
Material: SS304(Standard), SS316(Optional)

Vortex flowmeter is a new type flowmeter for measuring fluid flow in closed pipeline according to Karman vortex principle. It is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, vapor and other media. It is characterized by small pressure loss, large range, high accuracy, and is almost not affected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions.

In chemical processing plants, vortex flow meters play a crucial role in measuring the flow of corrosive or abrasive liquids. Their resistance to harsh chemical environments, combined with their ability to offer accurate readings even in challenging conditions, makes them valuable assets for ensuring the efficiency and safety of chemical processes. The meters’ capability to handle different fluid types and maintain accuracy contributes to their widespread adoption in chemical industries.

Another notable application of vortex flow meters is in the field of HVAC (Heating, Ventilation, and Air Conditioning) systems. These meters accurately measure the flow of chilled water or air, providing essential data for optimizing system performance and energy efficiency. By monitoring flow rates in HVAC systems, vortex flow meters help maintain ideal conditions in buildings, ensuring proper temperature control and minimizing energy consumption. In summary, vortex flow meters find widespread application across diverse industries, offering a reliable and cost-effective solution for measuring fluid flow in a variety of challenging environments.

Intelligent vortex flowmeters can measure air. Vortex flowmeter is a new flowmeter for flow measurement based on Karman vortex principle. It has good medium adaptability and can directly measure the volume flow of various media (including air). When measuring air, the vortex flowmeter generates regular vortices through the triangular column vortex generator set in the fluid, and the frequency of these vortices is proportional to the average velocity of the measured medium, so that the air flow can be calculated.

Vortex flowmeters are versatile instruments commonly used in various industries for fluid flow measurement. Here are some applications of vortex flowmeters in different industries:

Vortex flow meters are highly versatile instruments widely utilized in various industrial applications to measure the flow of liquids, gases, and steam. One prominent application of vortex flow meters is in the oil and gas industry, where they play a crucial role in measuring the flow rates of hydrocarbons through pipelines. These meters are particularly adept at handling the challenging conditions present in oil and gas operations, including high pressures and temperatures. By accurately measuring flow rates, vortex flow meters contribute to efficient process control and optimization, ensuring that production and transportation systems operate smoothly and cost-effectively.

As industries continue to seek efficient and reliable flow measurement solutions, vortex flow meters stand out for their accuracy, adaptability, and durability. Their ability to provide real-time data and facilitate process optimization makes them indispensable tools for ensuring the efficient operation of various industrial processes where precise flow measurements are essential.

Measuring medium：Liquid, gas, saturated steam, superheated steam
Accuracy：Liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Working pressure：1.6MPa，2.5MPa，4.0MPa，6.4MPa
Medium temperature：Ordinary type -40 ~ 150℃
Medium temperature type -40 ~ 250℃
High temperature type -40 ~ 350℃
Output signal：Three-wire voltage pulse, low level 0 ~ 1V,
high level > 4V, duty cycle 50%;
Two-wire system standard current 4 ~ 20mA;
Three-wire system standard current 0 ~ 10mA
Working environment：-35℃～+60℃，Humidity ≤95%RH
Working power supply：DC12V；DC24V
Material：Carbon steel, stainless steel
Explosion-proof type：Intrinsically safe ExibIICT6

Temperature and pressure compensation integrated vortex flowmeter performance advantages: