Note on the selection of accessories in the selection of vortex flow meter

Vortex flowmeter is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, steam and other media. It is characterized by small pressure loss, large range, high accuracy, and is almost not affected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions. There are no moving mechanical parts, so the reliability is high, the maintenance is small, and the instrument parameters can be stable for a long time.

Vortex flow meters offer a host of advantages that make them a preferred choice in various industrial applications. One key advantage is their versatility in measuring the flow of liquids, gases, and steam. Unlike some other flow measurement technologies, vortex flow meters can handle a wide range of fluids, making them suitable for diverse industries such as oil and gas, water treatment, chemical processing, and HVAC systems.

Vortex flow meters are highly versatile instruments widely utilized in various industrial applications to measure the flow of liquids, gases, and steam. One prominent application of vortex flow meters is in the oil and gas industry, where they play a crucial role in measuring the flow rates of hydrocarbons through pipelines. These meters are particularly adept at handling the challenging conditions present in oil and gas operations, including high pressures and temperatures. By accurately measuring flow rates, vortex flow meters contribute to efficient process control and optimization, ensuring that production and transportation systems operate smoothly and cost-effectively.

One of the notable advantages of vortex flow meters is their versatility, as they can be employed in a wide range of applications across different industries. They are particularly useful for measuring the flow of fluids with varying viscosities, making them suitable for applications in petrochemical, pharmaceutical, and water treatment industries. Additionally, vortex flow meters are known for their ability to handle both high and low-flow conditions with consistent accuracy, providing reliable measurements across a broad operational range.

Measuring medium：Liquid, gas, saturated steam, superheated steam
Accuracy：Liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Working pressure：1.6MPa，2.5MPa，4.0MPa，6.4MPa
Medium temperature：Ordinary type -40 ~ 150℃
Medium temperature type -40 ~ 250℃
High temperature type -40 ~ 350℃
Output signal：Three-wire voltage pulse, low level 0 ~ 1V,
high level > 4V, duty cycle 50%;
Two-wire system standard current 4 ~ 20mA;
Three-wire system standard current 0 ~ 10mA
Working environment：-35℃～+60℃，Humidity ≤95%RH
Working power supply：DC12V；DC24V
Material：Carbon steel, stainless steel
Explosion-proof type：Intrinsically safe ExibIICT6

In the realm of water and wastewater treatment, vortex flow meters are indispensable tools for monitoring and controlling the flow of water through pipelines. Municipalities and industrial facilities rely on these meters to measure the volume of water being processed and distributed, facilitating efficient water management. Additionally, vortex flow meters are often employed in chemical processing plants to measure the flow rates of various chemicals and ensure precise dosing in manufacturing processes. Their robust design and resistance to corrosive substances make them well-suited for these demanding environments, contributing to the overall reliability and accuracy of industrial processes.

vortex flow meters offer a cost-effective solution for flow measurement. Their relatively simple design, coupled with low maintenance requirements, contributes to a lower total cost of ownership over the life of the instrument. This cost efficiency, combined with their accuracy and reliability, positions vortex flow meters as a favorable choice for industries seeking optimal performance without compromising on budget considerations.

Nominal diameter: DN25～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Material: 304, 316L various materials
Measuring media： Steam, compressed air, liquid (single phase media)

Vortex flowmeters are not only suitable for measuring a variety of low viscosity liquids, but also mainly for industrial measurement of gases and vapors. When measuring the volume flow of gas, vortex flowmeters are not affected by changes in fluid temperature, pressure, density, viscosity and other properties, so the measurement is very accurate and is the first choice for measuring air.

In HVAC (heating, ventilation, and air conditioning) systems, vortex flow meters are utilized to measure the flow rates of air and other gases. Their ability to provide accurate readings in a wide range of temperatures and pressures ensures efficient HVAC system operation. Vortex flow meters contribute to energy savings by enabling precise control of airflow and facilitating better management of heating and cooling processes.

Across various industries, including pharmaceuticals, food and beverage, and power generation, vortex flow meters continue to find applications in processes requiring precise fluid flow measurement. Their adaptability to different fluid types, low maintenance requirements, and reliable performance make them indispensable tools for optimizing industrial processes and ensuring the accurate allocation of resources.

When the vortex flowmeter has no liquid flow in the pipeline, the receiver counts abnormally due to the noise generated by the pipeline vibration, and the sensitivity of the instrument should be adjusted.

Vortex flowmeters are suitable for measuring the mass flow and volume flow of superheated steam, saturated steam, compressed air, general gas, water and low corrosive liquids. We often encounter the following failures in the use of vortex flow meters:

Another notable application of vortex flow meters is in the field of HVAC (Heating, Ventilation, and Air Conditioning) systems. These meters accurately measure the flow of chilled water or air, providing essential data for optimizing system performance and energy efficiency. By monitoring flow rates in HVAC systems, vortex flow meters help maintain ideal conditions in buildings, ensuring proper temperature control and minimizing energy consumption. In summary, vortex flow meters find widespread application across diverse industries, offering a reliable and cost-effective solution for measuring fluid flow in a variety of challenging environments.

The robust and durable construction of vortex flow meters contributes to their popularity in industrial settings. With no moving parts in direct contact with the fluid, these meters offer minimal maintenance requirements and extended operational life. Moreover, advancements in technology have allowed for the development of digital vortex flow meters that offer enhanced precision and communication capabilities, facilitating integration with modern process control systems.

Measuring medium：Liquid, gas, saturated steam, superheated steam
Accuracy：Liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Working pressure：1.6MPa，2.5MPa，4.0MPa，6.4MPa
Medium temperature：Ordinary type -40 ~ 150℃
Medium temperature type -40 ~ 250℃
High temperature type -40 ~ 350℃
Output signal：Three-wire voltage pulse, low level 0 ~ 1V,
high level > 4V, duty cycle 50%;
Two-wire system standard current 4 ~ 20mA;
Three-wire system standard current 0 ~ 10mA
Working environment：-35℃～+60℃，Humidity ≤95%RH
Working power supply：DC12V；DC24V
Material：Carbon steel, stainless steel
Explosion-proof type：Intrinsically safe ExibIICT6

Vortex flowmeter is based on the Karman vortex street principle, which is mainly performed by setting a non-streamlined vortex generator (resistance fluid) in the flowing fluid, and alternately producing two columns of regular vortices from both sides of the vortex generator.

Vortex flowmeter is widely used because of its wide range, small pressure loss, medium accuracy, linear output, no moving parts, high reliability, small maintenance, medium low price, relatively high performance and price characteristics.

Precautions for installation and use of vortex flow meter

Vortex flowmeter is a kind of flow measuring instrument widely used in the industrial field. Its superior performance and versatility make it play an important role in the measurement of liquid and gas medium. Vortex flowmeter can not only measure a variety of liquid media, but also suitable for a variety of gases, providing reliable flow data support for industrial production and process control.

Accuracy is another significant advantage of vortex flow meters. With advancements in technology, modern vortex flow meters can provide precise and repeatable measurements even in challenging flow conditions. This high level of accuracy makes them indispensable for applications where tight control over fluid flow rates is critical, such as in chemical manufacturing or custody transfer operations in the oil and gas industry.

Nominal diameter: DN15～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Structure form: Integrated, split, temperature and pressure compensation
Applicable medium: liquid, gas, saturated steam, superheated steam

Vortex flowmeters are versatile instruments commonly used in various industries for fluid flow measurement. Here are some applications of vortex flowmeters in different industries:

Nominal diameter: DN25～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Material: 304, 316L various materials
Measuring media： Steam, compressed air, liquid (single phase media)
LUGB flange clamped vortex street steam flowmeter is a commonly used structure, its body itself does not have a connection flange, in connection with the pipe, the flowmeter clamped between two special flanges, and then bolted.

Measured Medium: Liquid, Gas, Steam
Medium Temp: -40℃~+200℃; -40℃~+280℃; 40℃~+350℃
Nominal Pressure: 1.6MPa;2.5MPa;4.0MPa;6.4MPa(Other pressure can be custom,need consult supplier)
Accuracy: 1.0%(Flange), 1.5%(Insertion)
Material: SS304(Standard), SS316(Optional)

Nominal diameter: DN15～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Structure form: Integrated, split, temperature and pressure compensation
Applicable medium: liquid, gas, saturated steam, superheated steam

Vortex flow meters find diverse applications across industries where accurate measurement and monitoring of fluid flow are critical. One prominent use is in the oil and gas sector, where vortex flow meters are employed to measure the flow rates of various hydrocarbons. These meters excel in handling the challenges posed by the varying viscosities and temperatures of oil and gas, providing reliable measurements for custody transfer, production monitoring, and process optimization.

Whether the temperature and pressure compensation is required for steam measurement by vortex flowmeter mainly depends on the properties of the steam being measured and the requirements of measurement accuracy.

Vortex flowmeter is a new type flowmeter for measuring fluid flow in closed pipeline according to Karman vortex principle. It is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, vapor and other media. It is characterized by small pressure loss, large range, high accuracy, and is almost not affected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions.

Vortex flowmeter is one of the commonly used instruments in daily production, therefore, failure will occur from time to time, the main reasons for the inaccurate flow accuracy of the vortex include: the influence of temperature on the measurement, the influence of the accumulation of the vortex generating body on the flow surface, the influence caused by the inconsistency between the distribution tube and the inner flow meter.

5 main points of vortex flow meter selection

The method and requirements of temperature compensation will vary according to the specific application. In general, temperature compensation can be used in the following ways:

Vortex flowmeter is a kind of fluid oscillating flow detection instrument based on Karman vortex principle. It is characterized by small pressure loss, wide range and high measurement accuracy. It is almost unaffected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions. In daily use, there may be problems such as large measurement errors, so we need to eliminate problems from the following aspects: