Main points of steam flowmeter selection

vortex flow meter is a specialized instrument designed for measuring the flow rate of liquids, gases, or steam in various industrial processes. It operates on the principle of the Von Kármán effect, where a bluff body (typically a shedder bar or a blunt object) is placed in the flow stream. As the fluid passes by the bluff body, vortices are formed alternately on either side, creating a pattern. The frequency of these vortices is directly proportional to the velocity of the flowing fluid, allowing the vortex flow meter to accurately determine the flow rate.

Measuring medium：Liquid, gas, saturated steam, superheated steam
Accuracy：Liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Working pressure：1.6MPa，2.5MPa，4.0MPa，6.4MPa
Medium temperature：Ordinary type -40 ~ 150℃
Medium temperature type -40 ~ 250℃
High temperature type -40 ~ 350℃
Output signal：Three-wire voltage pulse, low level 0 ~ 1V,
high level > 4V, duty cycle 50%;
Two-wire system standard current 4 ~ 20mA;
Three-wire system standard current 0 ~ 10mA
Working environment：-35℃～+60℃，Humidity ≤95%RH
Working power supply：DC12V；DC24V
Material：Carbon steel, stainless steel
Explosion-proof type：Intrinsically safe ExibIICT6

1, pulse vortex flowmeter is a kind of high measurement accuracy, simple installation, small maintenance, a wide range of meters, is currently widely used in petrochemical, metallurgy, textile, urban construction, energy and other industries.

The split vortex flowmeter is a kind of flowmeter suitable for measuring steam at high temperature, which can avoid the influence of interfering signals on the measurement of the instrument. So what are the characteristics of the split vortex flowmeter?

Technical requirements and precautions for measuring natural gas with precession vortex flow meter

The vortex flowmeter is used in measuring coke oven gas, and the coke oven gas in some coke plants has been developed in the direction of civil gas. As a result, the problem of gas measurement becomes more and more prominent, and the demand for accuracy of gas measurement becomes higher and higher. However, there will be some problems in use, let’s talk about the causes and solutions of these problems:

Accuracy is another significant advantage of vortex flow meters. With advancements in technology, modern vortex flow meters can provide precise and repeatable measurements even in challenging flow conditions. This high level of accuracy makes them indispensable for applications where tight control over fluid flow rates is critical, such as in chemical manufacturing or custody transfer operations in the oil and gas industry.

The vortex flowmeter has a flow meter in the pipeline without output. The reasons for this failure and the corresponding solutions are as follows:

Vortex flowmeters are not only suitable for measuring a variety of low viscosity liquids, but also mainly for industrial measurement of gases and vapors. When measuring the volume flow of gas, vortex flowmeters are not affected by changes in fluid temperature, pressure, density, viscosity and other properties, so the measurement is very accurate and is the first choice for measuring air.

The water and wastewater treatment sector also benefits significantly from vortex flow meters. These meters are used to measure the flow of water in pipes, helping to monitor consumption, detect leaks, and optimize water treatment processes. Their robust construction and suitability for both clean and dirty water make vortex flow meters essential tools for managing water resources effectively.

Vortex flowmeters are versatile instruments commonly used in various industries for fluid flow measurement. Here are some applications of vortex flowmeters in different industries:

1, pulse vortex flowmeter is a kind of high measurement accuracy, simple installation, small maintenance, a wide range of meters, is currently widely used in petrochemical, metallurgy, textile, urban construction, energy and other industries.

Reliability is a hallmark of vortex flow meters, as they exhibit robust performance in harsh operating conditions. Their simple yet sturdy design, often featuring no moving parts, results in minimal maintenance requirements and increased longevity. This reliability is particularly crucial in industries where consistent and accurate flow measurement is essential for process control and optimization.

To play a greater role, the vortex flowmeter must be correctly selected, and the selection is mainly judged by the temperature, pressure, flow rate of the medium, interference and other problems in the working condition.

In chemical processing plants, vortex flow meters play a crucial role in measuring the flow of corrosive or abrasive liquids. Their resistance to harsh chemical environments, combined with their ability to offer accurate readings even in challenging conditions, makes them valuable assets for ensuring the efficiency and safety of chemical processes. The meters’ capability to handle different fluid types and maintain accuracy contributes to their widespread adoption in chemical industries.

Another notable application of vortex flow meters is in the field of HVAC (Heating, Ventilation, and Air Conditioning) systems. These meters accurately measure the flow of chilled water or air, providing essential data for optimizing system performance and energy efficiency. By monitoring flow rates in HVAC systems, vortex flow meters help maintain ideal conditions in buildings, ensuring proper temperature control and minimizing energy consumption. In summary, vortex flow meters find widespread application across diverse industries, offering a reliable and cost-effective solution for measuring fluid flow in a variety of challenging environments.

Nominal diameter: DN25～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Material: 304, 316L various materials
Measuring media： Steam, compressed air, liquid (single phase media)
LUGB flange clamped vortex street steam flowmeter is a commonly used structure, its body itself does not have a connection flange, in connection with the pipe, the flowmeter clamped between two special flanges, and then bolted.

Vortex flowmeter is a kind of flow measuring instrument widely used in the industrial field. Its superior performance and versatility make it play an important role in the measurement of liquid and gas medium. Vortex flowmeter can not only measure a variety of liquid media, but also suitable for a variety of gases, providing reliable flow data support for industrial production and process control.

Measured Medium: Liquid, Gas, Steam
Medium Temp: -40℃~+200℃; -40℃~+280℃; 40℃~+350℃
Nominal Pressure: 1.6MPa;2.5MPa;4.0MPa;6.4MPa(Other pressure can be custom,need consult supplier)
Accuracy: 1.0%(Flange), 1.5%(Insertion)
Material: SS304(Standard), SS316(Optional)

When the vortex flowmeter has no liquid flow in the pipeline, the receiver counts abnormally due to the noise generated by the pipeline vibration, and the sensitivity of the instrument should be adjusted.

Whether the temperature and pressure compensation is required for steam measurement by vortex flowmeter mainly depends on the properties of the steam being measured and the requirements of measurement accuracy.

In the realm of water and wastewater treatment, vortex flow meters are indispensable tools for monitoring and controlling the flow of water through pipelines. Municipalities and industrial facilities rely on these meters to measure the volume of water being processed and distributed, facilitating efficient water management. Additionally, vortex flow meters are often employed in chemical processing plants to measure the flow rates of various chemicals and ensure precise dosing in manufacturing processes. Their robust design and resistance to corrosive substances make them well-suited for these demanding environments, contributing to the overall reliability and accuracy of industrial processes.

Vortex flowmeter is one of the commonly used instruments in daily production, therefore, failure will occur from time to time, the main reasons for the inaccurate flow accuracy of the vortex include: the influence of temperature on the measurement, the influence of the accumulation of the vortex generating body on the flow surface, the influence caused by the inconsistency between the distribution tube and the inner flow meter.

In the selection process of the vortex flow meter, in addition to the selection of a high-precision type in a comprehensive consideration of the demand, other accessories of the vortex flow meter are also very important, such as the selection of flow transmitters and the selection of compensatory pressure transmitters.

Vortex flowmeter is used to generate stable vortices when the fluid flows through the obstruction, and the flow measurement is achieved by measuring the frequency of the vortices. Vortex flowmeter is composed of vortex flow sensor and flow display instrument. The display instrument is a general flow display instrument. The following introduces the installation points of steam flowmeter.

Integrated intelligent vortex flowmeter troubleshooting

In the production process, each of the intelligent vortex flowmeters has passed a strict quality inspection, and each flow real flow calibration. If the meter does not work properly during use, please follow these steps to check.

Vortex flowmeters are suitable for measuring the mass flow and volume flow of superheated steam, saturated steam, compressed air, general gas, water and low corrosive liquids. We often encounter the following failures in the use of vortex flowmeters:

Vortex flowmeter is used by many industries for its simple structure, small maintenance, constant accuracy, easy operation and wide application range.

In the selection process of the vortex flow meter, in addition to the selection of a high-precision type in a comprehensive consideration of the demand, other accessories of the vortex flow meter are also very important, such as the selection of flow transmitters, the selection of compensatory pressure transmitters, and so on.

1, pulse vortex flowmeter is a kind of high measurement accuracy, simple installation, small maintenance, a wide range of meters, is currently widely used in petrochemical, metallurgy, textile, urban construction, energy and other industries.

Vortex flowmeter is based on the Karman vortex street principle, which is mainly performed by setting a non-streamlined vortex generator (resistance fluid) in the flowing fluid, and alternately producing two columns of regular vortices from both sides of the vortex generator.