Low Cost Industrial Waste Water Electromagnetic Flowmeter Electro Magnetic Flow Meter

There are two ways to produce bubble-like gas in liquid, which are inhaled gas from the outside or dissolved gas in the medium is transformed into a free bubble.

The scale of the water supply system itself is huge, and the environment in which it is located is complex and changeable, requiring the electromagnetic flowmeter to have strong stability and reliability, so in the actual use process, the matters needing attention should be clear.

The correct selection of electromagnetic flowmeter is the prerequisite to ensure the good use of electromagnetic flowmeter. What kind of electromagnetic flowmeter should be selected should be determined according to the physical and chemical properties of the measured body medium, so that the diameter of the electromagnetic flowmeter, flow range, lining material, electrode material and output current, etc., can adapt to the nature and flow requirements of the measured body.

What are the advantages of electromagnetic flowmeter measurement for sewage measurement? The plug-in electromagnetic flowmeter is composed of two parts: flow sensor and transmitter.

The material of construction is also a vital aspect in electromagnetic flowmeter selection. Different applications may require flowmeters made from specific materials to withstand corrosive environments or harsh chemicals. Ensuring that the materials of construction are compatible with the fluid and environmental conditions helps enhance the longevity and reliability of the flowmeter.

Another critical factor to consider is the flow rate range of the application. Electromagnetic flowmeters exhibit excellent accuracy and stability across a broad range of flow rates, making them suitable for both low-flow and high-flow applications. It is essential to match the flowmeter’s specifications, such as its minimum and maximum flow rates, with the expected flow conditions in the system.

Measuring Range： Max 15m/s
Conductivity： >5us/cm
Protection Class： IP65(Standard); IP68(Optional for remote type)
Process Connection： Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal： 4-20mA/Pulse
Communication： RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply： AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)
Power Consumption： <20W Alarm： Upper Limit Alarm / Lower Limit Alarm Self-diagnosis： Empty Pipe Alarm, Exciting Alarm Explosion Proof： ATEX

A type electromagnetic flowmeter does not require a separate converter; The separation electromagnetic flowmeter type converter is installed near the sensor or the instrument room, the place to choose is larger, the environmental conditions are better than the sensor, and the protection level is IP65 or IP64 (dust and splash level).

Due to various reasons, some large diameter flowmeters used online can not be tested off-line. It has become an urgent problem to study an online calibration method which is both scientific and effective and ADAPTS to the needs of the field. At present, there are three common methods for online calibration of electromagnetic flowmeters:

The measuring principle of intelligent electromagnetic flowmeter is Faraday’s law of electromagnetic induction, which measures the flow of conductive fluid according to the electromotive force induced by the conductive fluid through the external magnetic field. The main components of the sensor are: measuring tube, electrode, excitation coil, iron core and yoke shell.

Electromagnetic flowmeters generally operate normally for a long time without maintenance after installation, and then require maintenance and daily inspection. The electromagnetic flowmeter can not receive the signal or the signal is too weak is a small problem. So there is no surprise, carefully do the following steps can be solved.

In industrial settings, electromagnetic flow meters play a vital role in process control and monitoring. Their ability to provide accurate measurements in challenging conditions, such as high temperatures and abrasive environments, makes them indispensable for industries like water treatment, chemical processing, and wastewater management. The continuous advancements in technology have further enhanced the capabilities of electromagnetic flow meters, making them a trusted and widely adopted solution for precise flow measurement in diverse applications.

Several factors can contribute to the inaccurate measurement of flow by electromagnetic flowmeters. These factors can vary depending on the specific application, installation conditions, and characteristics of the fluid being measured. Here are some common reasons for inaccurate flow measurement with electromagnetic flowmeters:

In addition to signal analysis, real-time monitoring is a crucial aspect of fault diagnosis for electromagnetic flow meters. Continuous assessment of key parameters, such as fluid conductivity and temperature, can help detect anomalies that may impact meter accuracy. For instance, sudden changes in conductivity might signal issues like fluid contamination or changes in fluid composition, prompting the need for further investigation.

What are the problems encountered when electromagnetic flowmeters are used in paper mills

Reasonable selection and correct installation of the electromagnetic flowmeter is very important to ensure the measurement accuracy and extend the service life of the instrument. The following is a brief introduction to the selection of electromagnetic flowmeter principles, installation conditions and precautions for use.

The measuring channel of the electromagnetic flowmeter is a smooth straight pipe of an unimpeded flow detector, which is not easy to block and is suitable for measuring liquid-solid two-phase fluids containing solid particles or fibers, such as paper pulp, coal water pulp, mineral pulp, mud and sewage.

Electromagnetic flow meters, also known as magmeters, are advanced devices used for measuring the flow rate of conductive fluids such as water and slurries. These meters operate based on the principles of electromagnetic induction. A magnetic field is generated by the meter’s coils, and as the conductive fluid flows through the meter’s pipe, it generates a voltage proportional to the flow rate. The strength of this induced voltage is directly correlated with the speed of the fluid, allowing for accurate and reliable flow measurements.

electromagnetic flowmeters have emerged as indispensable tools for industries that demand accurate and reliable flow measurements. Their advanced technology, coupled with the ability to operate in diverse environments and handle various conductive liquids, positions them as a preferred choice in applications ranging from water management to chemical processing. As technology continues to evolve, electromagnetic flowmeters are likely to witness further advancements, contributing to increased efficiency and precision in liquid flow measurement across different sectors.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa… Max 42Mpa)
Accuracy: +/-0.5%(Standard) +/-0.3% or +/-0.2%(Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode: SUS316L, Hastelloy B, Hastelloy C Titanium, Tantalum, Platinium-iridium
Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range: Max 15m/s
Conductivity: >5us/cm
Protection Class: IP65(Standard); IP68(Optional for remote type)
Process Connection: Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal: 4-20mA/Pulse
Communication: RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply: AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)
Power Consumption: <20W Alarm: Upper Limit Alarm / Lower Limit Alarm Self-diagnosis: Empty Pipe Alarm, Exciting Alarm Explosion Proof: ATEX

In the metering industry, electromagnetic flowmeter is a basic metering tool, and its range of use is very wide. The emergence of electromagnetic flowmeters has made great contributions to many industries, and it occupies a very important position in these industries. Pay more attention when using the electromagnetic flowmeter, check it before use to see how accurate its measurement is. The calibration of electromagnetic flowmeter is mainly considered from the following aspects:

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

The shortage of water resources and the impact of sewage on the environment are the two major problems facing the solution of water resources. In the process of solving these problems, the flowmeter has a role that cannot be ignored. Choosing a good sewage flowmeter plays a crucial role in solving the problem.

In industry, electromagnetic flowmeter is a kind of flow meter with a wide range of uses. Electromagnetic flowmeter is divided into: one type, sub-type, insert type. Different occasions need to choose different electromagnetic flowmeters to ensure the measurement results.

One key advantage of electromagnetic flow meters is their versatility in handling various fluid types and conditions. Since they rely on the conductivity of the fluid rather than its physical properties, these meters are suitable for a wide range of applications, from clean water to corrosive chemicals. Additionally, they exhibit minimal pressure loss, making them an energy-efficient choice for flow measurement systems.

The electromagnetic flowmeter uses the principle of Faraday’s electromagnetic induction law to calculate the flow rate by measuring the induced potential generated by the conductive liquid flowing in the magnetic field, and has the advantages of high precision, no mechanical wear, and two-way measurement.

What fault will occur during the debugging period of the plug-in electromagnetic flowmeter, the split electromagnetic flowmeter and the initial debugging fault, but once the fault is improved, it will generally not occur again under the same conditions.

Electromagnetic flowmeter as a commonly used flow measurement instrument, the choice of its material is also an important factor. Because in the electromagnetic flowmeter, the part in contact with the medium is only the electrode and the inside of the measuring tube, it is necessary to select the correct electrode and lining material according to the characteristics of different media.

The installation direction of the electromagnetic flowmeter is not particularly strict requirements, generally horizontal, vertical or inclined can be unlimited. However, it must be reminded that in order to ensure that the pipeline is full of the measured medium, that is, the “full tube” state, it is recommended to install vertically, flow from bottom to bottom, especially for liquid-solid two-phase fluids, it must be installed vertically.

Electromagnetic flowmeters are classified according to the assembly method of converters and sensors, with split type and one type. Split type electromagnetic flowmeter is relative to the integrated, its components are: measuring tube, electrode, excitation coil, iron core and yoke housing. Used to measure the volume flow of conductive liquid and slurry in closed pipes.

electromagnetic flowmeters have a wide range of applications across diverse industries, addressing the need for accurate and efficient fluid flow measurement in fields as varied as water management, industrial processes, energy production, environmental monitoring, and HVAC systems. Their adaptability and reliability make them indispensable tools in ensuring precise fluid flow measurements for improved process control and operational performance.

Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range： Max 15m/s
Conductivity： >5us/cm
Protection Class： IP65(Standard); IP68(Optional for remote type)
Process Connection： Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal： 4-20mA/Pulse
Communication： RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply： AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)

Electromagnetic flowmeter as a commonly used flow measurement instrument, the choice of its material is also an important factor. Because in the electromagnetic flowmeter, the part in contact with the medium is only the electrode and the inside of the measuring tube, it is necessary to select the correct electrode and lining material according to the characteristics of different media.

Electromagnetic flowmeter is a kind of instrument to measure the flow of conductive fluid by using Faraday’s law of electromagnetic induction according to the electromotive force generated by the flow cutting magnetic field line. The common faults of electromagnetic flowmeter are: no display, inaccurate flow measurement, air traffic control alarm, system alarm, upper and lower limit alarm, etc.