How to properly install a insertion vortex flow meter?

Technical requirements and precautions for measuring natural gas with precession vortex flow meter

Nominal diameter: DN15～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Structure form: Integrated, split, temperature and pressure compensation
Applicable medium: liquid, gas, saturated steam, superheated steam

Vortex flowmeters are not only suitable for measuring a variety of low viscosity liquids, but also mainly for industrial measurement of gases and vapors. When measuring the volume flow of gas, vortex flowmeters are not affected by changes in fluid temperature, pressure, density, viscosity and other properties, so the measurement is very accurate and is the first choice for measuring air.

As a very special medium, steam will show special phenomena and problems in the process of vortex flowmeter measurement. The key problem is that the vapor density value deviates too much from the design value, which brings significant measurement errors to the measurement results. At present, the density measuring instrument with mature technology has not been successfully applied, which brings certain difficulties to the steam flow measurement.

Vortex flowmeter is a new flowmeter successfully developed on the basis of Karman vortex principle. Vortex flowmeter is suitable for measuring the mass flow and volume flow of superheated steam, saturated steam, compressed air, general gas, water and low corrosive liquid. How to ensure the accuracy of vortex flowmeter measurement during installation?

1, pulse vortex flowmeter is a kind of high measurement accuracy, simple installation, small maintenance, a wide range of meters, is currently widely used in petrochemical, metallurgy, textile, urban construction, energy and other industries.

As a very special medium, steam will show special phenomena and problems in the process of vortex flowmeter measurement. The key problem is that the vapor density value deviates too much from the design value, which brings significant measurement errors to the measurement results. At present, the mature density measuring instrument has not been successfully applied, which brings certain difficulties to the steam flow measurement.

With the continuous production progress of the reform and opening up industry, it has been applied in more and more industries, and the vortex flowmeter is widely used in large, medium and small pipeline water supply and drainage, industrial circulation, and sewage treatment.

Nominal diameter: DN25～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Material: 304, 316L various materials
Measuring media： Steam, compressed air, liquid (single phase media)

Reliability is a hallmark of vortex flow meters, as they exhibit robust performance in harsh operating conditions. Their simple yet sturdy design, often featuring no moving parts, results in minimal maintenance requirements and increased longevity. This reliability is particularly crucial in industries where consistent and accurate flow measurement is essential for process control and optimization.

Vortex flowmeter is widely used because of its wide range, small pressure loss, medium accuracy, linear output, no moving parts, high reliability, small maintenance, medium low price, and relatively high performance price characteristics.

Vortex flowmeter is based on the Karman vortex street principle, which is mainly performed by setting a non-streamlined vortex generator (resistance fluid) in the flowing fluid, and alternately producing two columns of regular vortices from both sides of the vortex generator.

The working principle of vortex flowmeter is to place a non-streamlined vortex generator in the fluid, so that the fluid is alternately separated on both sides of the generator, releasing two series of regularly staggered vortex flowmeter. In a certain range, the vortex separation frequency is proportional to the flow rate, and the vortex flowmeter can measure the flow rate of the medium by calculating the vortex separation frequency.

The installation of the vortex flowmeter has different provisions, used to measure different measured media, different positions, then the installation method is not the same, the attention point is different, generally speaking, the vortex flowmeter has the following specified points:

Temperature and pressure compensation integrated vortex flowmeter performance advantages:

Vortex flowmeter is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, steam and other media. There are special phenomena and problems in the process of measurement. One of the key problems is that the vapor density value deviates too much from the design value, which brings significant measurement errors to the measurement results. At present, the density measurement instrument with mature technology has not been successfully applied, which brings certain difficulties to the steam flow measurement.

Vortex flowmeter is a commonly used flow meter, the use of any instrument is inseparable from daily maintenance and maintenance, whether it is its own failure or interference by external factors, we calmly respond to the occurrence of failure.

1. Vibration effect

Compressed air is generated by air compressor or high pressure fan. When these devices are in operation, they all have varying degrees of vibration, and sometimes the vibration is relatively strong, and this vibration is transmitted through the connecting pipe. When selecting and determining the position of the vortex flowmeter, this influencing factor should be fully considered. In various detection methods, the anti-vibration performance of the instrument is not the same due to different detection components. For the vortex street of the detection element, the vibration resistance can reach 0.5~1G. When determining the installation position of the vortex flowmeter, it should be as far away from the power equipment such as air compressors and fans as possible.

1, pulse vortex flowmeter is a kind of high measurement accuracy, simple installation, small maintenance, a wide range of meters, is currently widely used in petrochemical, metallurgy, textile, urban construction, energy and other industries.

Whether the temperature and pressure compensation is required for steam measurement by vortex flowmeter mainly depends on the properties of the steam being measured and the requirements of measurement accuracy.

The method and requirements of temperature compensation will vary according to the specific application. In general, temperature compensation can be used in the following ways:

1. There is fluid flow in the pipeline after power-on, but no signal output

Vortex flowmeter common faults and solutions

1. After power-on, there is fluid flow in the pipeline, but the vortex flowmeter has no signal output

There are often some error factors in the calibration and use of flowmeter coefficient, which affect the accuracy of gas metering. The following are the factors that affect the accuracy of the steam flowmeter.

Vortex flowmeter is a kind of fluid oscillating flow detection instrument based on Karman vortex principle. It is characterized by small pressure loss, wide range and high measurement accuracy. It is almost unaffected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions. In daily use, there may be problems such as large measurement errors, so we need to eliminate problems from the following aspects:

To play a greater role, the vortex flowmeter must be correctly selected, and the selection is mainly judged by the temperature, pressure, flow rate of the medium, interference and other problems in the working condition.

In HVAC (heating, ventilation, and air conditioning) systems, vortex flow meters are utilized to measure the flow rates of air and other gases. Their ability to provide accurate readings in a wide range of temperatures and pressures ensures efficient HVAC system operation. Vortex flow meters contribute to energy savings by enabling precise control of airflow and facilitating better management of heating and cooling processes.

Across various industries, including pharmaceuticals, food and beverage, and power generation, vortex flow meters continue to find applications in processes requiring precise fluid flow measurement. Their adaptability to different fluid types, low maintenance requirements, and reliable performance make them indispensable tools for optimizing industrial processes and ensuring the accurate allocation of resources.

When the vortex flowmeter has no liquid flow in the pipeline, the receiver counts abnormally due to the noise generated by the pipeline vibration, and the sensitivity of the instrument should be adjusted.

The precession vortex flowmeter adopts advanced microprocessing technology, which has the advantages of strong function, wide flow range, simple operation and maintenance, convenient installation and use.