Factory Online Industry Magnetic Beer Flowmeter Stainless Steel Flow Meter Electromagnetic

Electromagnetic flowmeters, also known as magmeters, are devices that measure the flow of electrically conductive fluids using the principles of electromagnetic induction. There are several types of electromagnetic flowmeters, each with its own characteristics and applications. Here are some common types:

Once the installation location is determined, the next step is preparing the piping system. Ensure that the pipeline is clean and free from debris that could interfere with the operation of the flowmeter. In some cases, straight pipe runs are recommended both upstream and downstream of the flowmeter to allow for proper fluid flow development and stabilization. This helps in achieving optimal measurement accuracy.

The electromagnetic flowmeter should be installed with the flow direction aligned with the arrow on the flowmeter body. Proper orientation ensures that the magnetic field generated by the flowmeter’s coils is perpendicular to the fluid flow, allowing for accurate measurements. Additionally, it is essential to properly ground the flowmeter to minimize electrical noise and interference, ensuring the stability of the measurement signals.

The installation process involves securely mounting the flowmeter on the piping system using appropriate brackets or supports. Care should be taken to align the flowmeter properly and tighten all connections to prevent leaks. Adequate sealing measures must be implemented to prevent ingress of moisture or contaminants into the flowmeter, which could adversely affect its performance.

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s
Electromagnetic flow meter is one of the most popular flow meters. Flange type electromagnetic flow meter has been used for more than 50 years worldwide. It is widely used for all conductive liquids in every industry, such as water, acid, alkali, milk, slurry etc.

The application of flowmeter in food processing is very extensive, mainly reflected in the following aspects:

electromagnetic flowmeters are employed in HVAC (heating, ventilation, and air conditioning) systems to measure the flow of water or other fluids used for temperature control. The precision and reliability of these flowmeters ensure optimal performance of HVAC systems, leading to energy savings and improved comfort in various buildings and facilities.

Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range： Max 15m/s
Conductivity： >5us/cm
Protection Class： IP65(Standard); IP68(Optional for remote type)
Process Connection： Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal： 4-20mA/Pulse
Communication： RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply： AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard), 0.3% or 0.2% (Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Output Signal: 4-20mA/Pulse

Selection of lining materials for electromagnetic flowmeter

In the energy sector, particularly in power generation plants, electromagnetic flowmeters play a critical role in measuring cooling water flow. The accuracy and stability of these flowmeters help power plants maintain optimal operating conditions and monitor the efficiency of their cooling systems. Additionally, electromagnetic flowmeters are used in the oil and gas industry for measuring the flow of hydrocarbons, providing crucial data for production and transportation processes.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard) +/-0.3% or +/-0.2%(Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode: SUS316L, Hastelloy B, Hastelloy C Titanium, Tantalum, Platinium-iridium
Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range： Max 15m/s
Conductivity： >5us/cm

What are the requirements for the installation environment of the electromagnetic flow meter?

Electromagnetic flow meters operate based on a fundamental principle of electromagnetic induction, providing an accurate and reliable method for measuring the flow of conductive fluids. The working principle involves Faraday’s law of electromagnetic induction. As a conductive fluid flows through a pipe, it cuts across the magnetic field generated by coils or electrodes mounted on the flow meter. According to Faraday’s law, an electromotive force (EMF) is induced in the fluid perpendicular to both the magnetic field and the flow direction. The induced EMF is directly proportional to the flow velocity of the fluid.

Electromagnetic flowmeters exhibit remarkable performance even in challenging environmental conditions. Their construction materials are often chosen for their corrosion resistance, enabling these devices to withstand harsh chemicals and extreme temperatures. This robustness ensures continuous and reliable operation, making electromagnetic flowmeters suitable for demanding industrial applications where other flow measurement devices might struggle to perform consistently.

Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range: Max 15m/s
Conductivity: >5us/cm
Protection Class: IP65(Standard); IP68(Optional for remote type)
Process Connection: Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal: 4-20mA/Pulse

Electromagnetic flow meters offer several advantages, making them a popular choice in various industrial applications. Here are some of the key advantages of electromagnetic flow meters:

Intelligent electromagnetic flowmeters are mainly used to measure the volume flow of conductive liquid and slurry in closed pipelines, including acid, alkali, salt and other highly corrosive liquids.

Basic fault treatment of intelligent sewage electromagnetic flowmeter:

Electromagnetic flowmeter in the industry has achieved good results, then as the core accessories of electromagnetic flowmeter – electrode, electrode is contact with the measured medium more accessories, then the cleaning details of the electrode is a crucial point, of course, also pay attention to a certain method.

How to correctly select the installation point of the electromagnetic flowmeter

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

Selecting the appropriate installation point for an electromagnetic flowmeter is crucial for accurate and reliable measurements. Here are some considerations and guidelines to help you choose the right measuring installation point:

Intelligent electromagnetic flowmeter has a pivotal position in liquid measurement with high measurement accuracy and stable performance. It can be seen everywhere, today we mainly talk about the intelligent electromagnetic flowmeter in daily use, which parts – electrode related maintenance points:

The use of electromagnetic flowmeters is very wide, and this measuring instrument is used in many industries. Electromagnetic flowmeter is different from the general flowmeter, it follows the principle of electromagnetic induction, can measure the flow of liquid in the pipeline and its velocity.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard), 0.3% or 0.2% (Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Output Signal: 4-20mA/Pulse

In the metering industry, electromagnetic flowmeter is a basic metering tool, and its range of use is very wide. The emergence of electromagnetic flowmeters has made great contributions to many industries, and it occupies a very important position in these industries. Pay more attention when using the electromagnetic flowmeter, check it before use to see how accurate its measurement is. The calibration of electromagnetic flowmeter is mainly considered from the following aspects:

In addition to signal analysis, real-time monitoring is a crucial aspect of fault diagnosis for electromagnetic flow meters. Continuous assessment of key parameters, such as fluid conductivity and temperature, can help detect anomalies that may impact meter accuracy. For instance, sudden changes in conductivity might signal issues like fluid contamination or changes in fluid composition, prompting the need for further investigation.

1. The role of the electromagnetic flowmeter grounding ring: the grounding ring is directly in contact with the medium through the grounding electrode, and then grounded with the flange of the electromagnetic flowmeter through the grounding ring to achieve equal potential with the ground to eliminate interference.

The versatility of electromagnetic flowmeters is a testament to their robust performance across a wide range of conductive liquids. Whether dealing with water, acids, bases, or slurries, these flowmeters maintain their accuracy and reliability. This adaptability is particularly valuable in industries with varying fluid compositions, allowing for a single flowmeter type to be employed in diverse applications without sacrificing performance.

Protection Class: IP65(Standard); IP68(Optional for remote type)
Process Connection: Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal: 4-20mA/Pulse
Communication: RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply: AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)
Power Consumption: <20W Alarm: Upper Limit Alarm / Lower Limit Alarm Self-diagnosis: Empty Pipe Alarm, Exciting Alarm Explosion Proof: ATEX

Dealing with a weak signal issue in an intelligent electromagnetic flowmeter is crucial to ensure accurate and reliable flow measurements. Weak signals can be caused by various factors, and addressing them requires a systematic troubleshooting approach. Here are some steps to help you diagnose and resolve the weak signal phenomenon:

Electromagnetic flow meters, like any complex instrumentation, require effective fault diagnosis methods to ensure their optimal performance and reliability. One common approach to diagnosing issues with electromagnetic flow meters involves the analysis of the sensor signals. Any deviation from the expected output can be indicative of potential problems within the system. Advanced diagnostic algorithms can be employed to detect abnormalities in the induced voltage or electromagnetic field, allowing for the identification of faults such as sensor drift, signal noise, or electrode fouling.

The correct selection of electromagnetic flowmeter is the prerequisite to ensure the normal use of the instrument. The diameter, flow range, lining material, electrode material and output current of the electromagnetic flowmeter should be determined according to the physical and chemical properties of the measured flow medium, and can adapt to the field environment and meet the technical indicators and performance requirements.

Several electromagnetic flowmeters are used in the gasification unit, and the faults encountered during the test run of the gasification unit are as follows:

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

The measuring principle of intelligent electromagnetic flowmeter is Faraday’s law of electromagnetic induction, which measures the flow of conductive fluid according to the electromotive force induced by the conductive fluid through the external magnetic field. The main components of the sensor are: measuring tube, electrode, excitation coil, iron core and yoke shell.