Electromagnetic flow meter several typical installation errors

Notes for electromagnetic flowmeter selection:

Electromagnetic flowmeter is a kind of instrument to measure the flow of conductive fluid by using Faraday’s law of electromagnetic induction according to the electromotive force generated by the flow cutting magnetic field line. The common faults of electromagnetic flowmeter are: no display, inaccurate flow measurement, air traffic control alarm, system alarm, upper and lower limit alarm, etc.

Split electromagnetic flowmeters are mainly used to measure the volume flow of conductive liquid and slurry in closed pipes. Including acid, alkali, salt and other highly corrosive liquids.

Electromagnetic flowmeter in the use process will produce some faults affect the normal work of the instrument, how to find the cause behind the fault is a very important work, we need to identify through a variety of different types of detection methods, in general, we for electromagnetic flowmeter routine testing, usually including electrode contact resistance, electrode polarization voltage, Signal cable interference, the determination of whether there is a grounding potential and the flow of stray current in the pipeline five aspects, these five aspects can be carried out separately, in fact, but also interrelated, any change in the factor may cause other changes, this reminds everyone in the detection of special attention:

A type electromagnetic flowmeter does not require a separate converter; The separation electromagnetic flowmeter type converter is installed near the sensor or the instrument room, the place to choose is larger, the environmental conditions are better than the sensor, and the protection level is IP65 or IP64 (dust and splash level).

Environmental monitoring is another domain where electromagnetic flowmeters prove valuable. In applications related to ecological studies and environmental research, these flowmeters aid in measuring water flow in rivers, streams, and other natural water bodies. The data obtained contributes to a better understanding of ecosystems, water resource management, and environmental conservation efforts.

Measuring Range： Max 15m/s
Conductivity： >5us/cm
Protection Class： IP65(Standard); IP68(Optional for remote type)
Process Connection： Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal： 4-20mA/Pulse
Communication： RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply： AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)
Power Consumption： <20W Alarm： Upper Limit Alarm / Lower Limit Alarm Self-diagnosis： Empty Pipe Alarm, Exciting Alarm Explosion Proof： ATEX

Electromagnetic flowmeters are used to measure the volume flow of industrial liquids and there are many media in industrial liquids, electromagnetic flowmeters are often used to measure the flow of conductive media.

Suitability of electromagnetic flowmeters in chlor-alkali measurement chlor-alkali occupation measurement of brine and caustic soda, both of which have the same characteristics:

According to the principle formula of the electromagnetic flowmeter, the induced signal potential is not affected by the change of conductivity and temperature, pressure, density and viscosity when the liquid conductivity is uniform. However, in the actual measurement, due to the following reasons, the electrical conductivity will also have some impact on the measurement.

The grounding of the electromagnetic flowmeter is equipped with a grounding ring, and then the grounding ring is connected to the pipeline. If it’s lined, you need a third electrode to ground it.

Electromagnetic flow meters offer several advantages, making them a popular choice in various industrial applications. Here are some of the key advantages of electromagnetic flow meters:

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

Electromagnetic flowmeter, with high precision, long life characteristics, in chemical industry, environmental protection, metallurgy and other fields and industries have been applied. However, in the process of use, due to the influence of many factors, it is easy to cause the inaccurate measurement results of the electromagnetic flowmeter. So what are the reasons for the error of the electromagnetic flowmeter?

Electromagnetic flowmeters, also known as magmeters, are devices that measure the flow of electrically conductive fluids using the principles of electromagnetic induction. There are several types of electromagnetic flowmeters, each with its own characteristics and applications. Here are some common types:

In the electromagnetic flowmeter installation and debugging stage there will be some failures, below, we will understand the specific causes of the failure at this stage and their elimination methods.

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s
Electromagnetic flow meter is one of the most popular flow meters. Flange type electromagnetic flow meter has been used for more than 50 years worldwide. It is widely used for all conductive liquids in every industry, such as water, acid, alkali, milk, slurry etc.

Now, the input impedance of the electromagnetic flowmeter converter has improved a lot, and the error is basically not caused by changes in the conductivity of the medium when the conductive liquid is conductive, but for a certain converter input impedance, the conductivity of the measured medium has a lower limit min, which cannot be lower than this lower limit.

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

The role of electromagnetic flow meter grounding in actual installation. Compared with other flowmeter products, electromagnetic flowmeter has high precision, reliable performance, stable work and excellent anti-interference ability. However, as a precision instrument, in order to meet these high requirements, it is necessary to have strict installation requirements, this article will introduce the electromagnetic flowmeter grounding wire that is often not paid attention to when installing.

Due to various reasons, some large diameter flowmeters used online can not be tested off-line. It has become an urgent problem to study an online calibration method which is both scientific and effective and ADAPTS to the needs of the field. At present, there are three common methods for online calibration of electromagnetic flowmeters:

One notable advantage of electromagnetic flow meters is their ability to measure bidirectional flow accurately. As the induced voltage is directly proportional to the fluid’s velocity, these meters are highly responsive to changes in flow rates, enabling real-time monitoring and control. Additionally, electromagnetic flow meters are not affected by factors such as temperature, pressure, or viscosity, ensuring consistent and reliable performance across diverse operating conditions. This working principle, coupled with their durability and low maintenance requirements, makes electromagnetic flow meters a preferred choice in industries requiring precise and stable flow measurements.

In industrial settings, electromagnetic flow meters play a vital role in process control and monitoring. Their ability to provide accurate measurements in challenging conditions, such as high temperatures and abrasive environments, makes them indispensable for industries like water treatment, chemical processing, and wastewater management. The continuous advancements in technology have further enhanced the capabilities of electromagnetic flow meters, making them a trusted and widely adopted solution for precise flow measurement in diverse applications.

Electromagnetic flowmeter has very good characteristics, can solve other flowmeter is not easy to apply problems, such as dirty flow, corrosion flow measurement, so the application of electromagnetic flowmeter is more and more extensive. To choose a suitable electromagnetic flowmeter for yourself, you must have an understanding of it.

One key advantage of electromagnetic flow meters is their versatility in handling various fluid types and conditions. Since they rely on the conductivity of the fluid rather than its physical properties, these meters are suitable for a wide range of applications, from clean water to corrosive chemicals. Additionally, they exhibit minimal pressure loss, making them an energy-efficient choice for flow measurement systems.

Electromagnetic flowmeter as a commonly used flow measurement instrument, the choice of its material is also an important factor. Because in the electromagnetic flowmeter, the part in contact with the medium is only the electrode and the inside of the measuring tube, it is necessary to select the correct electrode and lining material according to the characteristics of different media.

Selection of lining materials for electromagnetic flowmeter

Typical fault diagnosis and treatment of electromagnetic flowmeter

Electromagnetic flowmeters, also known as magmeters, are widely used in various industries for measuring the flow rate of conductive fluids. They operate based on Faraday’s law of electromagnetic induction, where a voltage is induced in a conductor (the fluid) as it moves through a magnetic field. These flowmeters are favored for their accuracy, reliability, and suitability for a wide range of applications. Here are different categories of electromagnetic flowmeters and their fields of application:

The correct selection of electromagnetic flowmeter is the prerequisite to ensure the good use of electromagnetic flowmeter. What kind of electromagnetic flowmeter should be selected should be determined according to the physical and chemical properties of the measured body medium, so that the diameter of the electromagnetic flowmeter, flow range, lining material, electrode material and output current, etc., can adapt to the nature and flow requirements of the measured body.