10 requirements for installation of vortex flow meter

In the selection process of the vortex flow meter, in addition to the selection of a high-precision type in a comprehensive consideration of the demand, other accessories of the vortex flow meter are also very important, such as the selection of flow transmitters and the selection of compensatory pressure transmitters.

Vortex flowmeter is widely used because of its wide range, small pressure loss, medium accuracy, linear output, no moving parts, high reliability, small maintenance, medium low price, relatively high performance and price characteristics.

1. After power-on, there is fluid flow in the pipeline, but the vortex flowmeter has no signal output

Intelligent vortex flowmeters can measure air. Vortex flowmeter is a new flowmeter for flow measurement based on Karman vortex principle. It has good medium adaptability and can directly measure the volume flow of various media (including air). When measuring air, the vortex flowmeter generates regular vortices through the triangular column vortex generator set in the fluid, and the frequency of these vortices is proportional to the average velocity of the measured medium, so that the air flow can be calculated.

Vortex flowmeters are suitable for measuring the mass flow and volume flow of superheated steam, saturated steam, compressed air, general gas, water and low corrosive liquids. We often encounter the following failures in the use of vortex flowmeters:

5 main points of vortex flow meter selection

Vortex flowmeter is a commonly used flow meter, the use of any instrument is inseparable from daily maintenance and maintenance, whether it is its own failure or interference by external factors, we calmly respond to the occurrence of failure.

Vortex flowmeter has high requirements for installation and working environment, and the front and rear straight pipe sections must be installed in accordance with the specifications.

Precautions for installation and use of vortex flow meter

In HVAC (heating, ventilation, and air conditioning) systems, vortex flow meters are utilized to measure the flow rates of air and other gases. Their ability to provide accurate readings in a wide range of temperatures and pressures ensures efficient HVAC system operation. Vortex flow meters contribute to energy savings by enabling precise control of airflow and facilitating better management of heating and cooling processes.

Across various industries, including pharmaceuticals, food and beverage, and power generation, vortex flow meters continue to find applications in processes requiring precise fluid flow measurement. Their adaptability to different fluid types, low maintenance requirements, and reliable performance make them indispensable tools for optimizing industrial processes and ensuring the accurate allocation of resources.

As industries continue to seek efficient and reliable flow measurement solutions, vortex flow meters stand out for their accuracy, adaptability, and durability. Their ability to provide real-time data and facilitate process optimization makes them indispensable tools for ensuring the efficient operation of various industrial processes where precise flow measurements are essential.

Measuring medium：Liquid, gas, saturated steam, superheated steam
Accuracy：Liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Working pressure：1.6MPa，2.5MPa，4.0MPa，6.4MPa
Medium temperature：Ordinary type -40 ~ 150℃
Medium temperature type -40 ~ 250℃
High temperature type -40 ~ 350℃
Output signal：Three-wire voltage pulse, low level 0 ~ 1V,
high level > 4V, duty cycle 50%;
Two-wire system standard current 4 ~ 20mA;
Three-wire system standard current 0 ~ 10mA
Working environment：-35℃～+60℃，Humidity ≤95%RH
Working power supply：DC12V；DC24V
Material：Carbon steel, stainless steel
Explosion-proof type：Intrinsically safe ExibIICT6

The installation of the vortex flowmeter has different provisions, used to measure different measured media, different positions, then the installation method is not the same, the attention point is different, generally speaking, the vortex flowmeter has the following specified points:

Vortex flowmeter is widely used because of its wide range, small pressure loss, medium accuracy, linear output, no moving parts, high reliability, small maintenance, medium low price, relatively high performance and price characteristics.

The method and requirements of temperature compensation will vary according to the specific application. In general, temperature compensation can be used in the following ways:

As a very special medium, steam will show special phenomena and problems in the process of vortex flowmeter measurement. The key problem is that the vapor density value deviates too much from the design value, which brings significant measurement errors to the measurement results. At present, the density measuring instrument with mature technology has not been successfully applied, which brings certain difficulties to the steam flow measurement.

1. There is fluid flow in the pipeline after power-on, but no signal output

Vortex flowmeters are not only suitable for measuring a variety of low viscosity liquids, but also mainly for industrial measurement of gases and vapors. When measuring the volume flow of gas, vortex flowmeters are not affected by changes in fluid temperature, pressure, density, viscosity and other properties, so the measurement is very accurate and is the first choice for measuring air.

The working principle of vortex flowmeter is to place a non-streamlined vortex generator in the fluid, so that the fluid is alternately separated on both sides of the generator, releasing two series of regularly staggered vortex flowmeter. In a certain range, the vortex separation frequency is proportional to the flow rate, and the vortex flowmeter can measure the flow rate of the medium by calculating the vortex separation frequency.

Vortex flowmeter is also known as Karman vortex flowmeter. It is a separation flowmeter made of the principle of natural oscillation of fluid. When a fluid flows at a sufficiently large velocity through an object perpendicular to the direction of the fluid, if the object is of appropriate size, it will produce a neatly aligned and reversed vortex train behind the object along two parallel lines.

The structure of the vortex flowmeter is relatively simple, only the sensor and the display instrument are composed of two parts, and the measurement accuracy and stability are also relatively stable.

Vortex flowmeter is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, vapor and other media. In addition to the characteristics of the aforementioned vortex flowmeter, it also has the following characteristics:

When choosing the right ammonia flow meter for you, several factors need to be considered to ensure the accuracy of the measurement results and the reliability of the equipment. Here’s a detailed buying guide:

The vortex flowmeter has a flow meter in the pipeline without output. The reasons for this failure and the corresponding solutions are as follows:

To play a greater role, the vortex flowmeter must be correctly selected, and the selection is mainly judged by the temperature, pressure, flow rate of the medium, interference and other problems in the working condition.

One of the notable advantages of vortex flow meters is their versatility, as they can be employed in a wide range of applications across different industries. They are particularly useful for measuring the flow of fluids with varying viscosities, making them suitable for applications in petrochemical, pharmaceutical, and water treatment industries. Additionally, vortex flow meters are known for their ability to handle both high and low-flow conditions with consistent accuracy, providing reliable measurements across a broad operational range.

Measuring medium：Liquid, gas, saturated steam, superheated steam
Accuracy：Liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Working pressure：1.6MPa，2.5MPa，4.0MPa，6.4MPa
Medium temperature：Ordinary type -40 ~ 150℃
Medium temperature type -40 ~ 250℃
High temperature type -40 ~ 350℃
Output signal：Three-wire voltage pulse, low level 0 ~ 1V,
high level > 4V, duty cycle 50%;
Two-wire system standard current 4 ~ 20mA;
Three-wire system standard current 0 ~ 10mA
Working environment：-35℃～+60℃，Humidity ≤95%RH
Working power supply：DC12V；DC24V
Material：Carbon steel, stainless steel
Explosion-proof type：Intrinsically safe ExibIICT6

When the vortex flowmeter has no liquid flow in the pipeline, the receiver counts abnormally due to the noise generated by the pipeline vibration, and the sensitivity of the instrument should be adjusted.

Vortex flowmeters are versatile instruments commonly used in various industries for fluid flow measurement. Here are some applications of vortex flowmeters in different industries:

Vortex flowmeter is a kind of flow measuring instrument widely used in the industrial field. Its superior performance and versatility make it play an important role in the measurement of liquid and gas medium. Vortex flowmeter can not only measure a variety of liquid media, but also suitable for a variety of gases, providing reliable flow data support for industrial production and process control.

The insertion vortex flowmeter is mainly used for the flow measurement of large-diameter gas, liquid and steam medium in industrial pipelines. In order to ensure the accuracy of its measurement, the following points should be noted when installing:

Installation environment of vortex flowmeter: